Redundant Sensor Signal Capture via Orthogonal Stimuli

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Solution Overview

Problem

Existing fault detection mechanisms in safety-relevant systems, such as motor vehicle sensors, are inadequate for detecting gain errors and distinguishing stimulus signals from usable signals, especially when the measurement channel cannot be accurately modeled and time-related or frequency separation is not possible.

Innovation Solution

A sensor system utilizing a redundant assemblage of sensors excited by frequency-orthogonal stimulus signals, allowing for complete separation of signal and stimulus without limiting the frequency response, and enabling fault detection without a measured variable, using a processing device with mixers, stimulus filters, compensators, and redundancy reducers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If redundant sensors are used for fault detection, then reliability is improved, but measurement precision deteriorates when measured variable is zero due to undetectable gain errors

Engineering Contradiction:
Improvefault detection capabilityVSAvoidgain error detection accuracy
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The patent applies preliminary action by superimposing a test signal onto the sensor signal before processing. This allows the measurement channel to be checked in advance even when no measured variable is present, enabling detection of gain errors that would otherwise be undetectable. The test signal is added to the sensor signal at the input stage, ensuring the measurement path is actively verified regardless of the measured variable value.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If stimulus signals are used to check measurement channels, then reliability is improved, but difficulty of detecting and measuring worsens due to inability to distinguish stimulus from usable signal

Engineering Contradiction:
Improvemeasurement channel verificationVSAvoidsignal separation difficulty
Core Design Contradiction:
ReliabilityVSDifficulty of detecting and measuring

Solution Approach 1:

The patent applies periodic action by using a periodic test signal with a specific frequency that is superimposed on the sensor signal. The evaluation device then uses frequency-selective filtering to separate the periodic test signal from the usable sensor signal based on their different frequencies. This allows reliable distinction between stimulus and measurement signal without requiring complex time separation or accurate channel modeling.

Inventive Principle:
Principle #19Periodic action

3Ease of operation

If frequency separation is attempted to distinguish stimulus from signal, then ease of operation is improved, but device complexity increases due to additional filtering requirements

Engineering Contradiction:
Improvesignal separationVSAvoidfiltering system complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent uses frequency as an intermediary property to separate the test signal from the sensor signal. By assigning different frequencies to the test signal and the usable sensor signal, the evaluation device can use simple frequency-selective filters to separate them. This intermediary frequency domain separation simplifies the overall system compared to complex time-domain separation or signal modeling approaches, as it only requires basic filtering operations.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS10001390B2Redundant signal capture
Publication Date: 2018.06.19 ROBERT BOSCH GMBH
  • US10001390B2 patent drawing
  • US10001390B2 patent drawing
  • US10001390B2 patent drawing

AI summary

A sensor system for furnishing a D-dimensional measured signal encompasses at least N sensors (where D<N) sensors that have measurement directions linearly independent of one another; a stimulus source for furnishing a periodic stimulus signal for each of the sensors, the stimulus signals having mutually orthogonal frequencies; and a processing device for removing the stimulus signals from the sensor signals and for furnishing the D-dimensional measured signal.