Reflective Pixel Defining Layer for OLED Light Out-Coupling

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing OLED display technologies face issues with light leakage and color interference due to the use of transmissive materials in pixel defining layers, which decrease light outgoing efficiency and color purity.

Innovation Solution

A display substrate with a reflective layer in the pixel defining layer that reflects light emitted from the light emitting layer to the outgoing side, preventing interference with adjacent sub-pixels and enhancing light utilization.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If transmissive materials are used in pixel defining layers, then ease of manufacture is improved, but light outgoing efficiency and color purity deteriorate due to light leakage and color interference

Engineering Contradiction:
Improveease of manufactureVSAvoidlight outgoing efficiency
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent changes the optical parameter of the pixel defining layer from transmissive to reflective. By using a reflective layer instead of transmissive material, the layer reflects light back through the light emitting layer, preventing light leakage to adjacent sub-pixels while maintaining manufacturing feasibility through standard deposition processes

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The pixel defining layer is constructed as a composite structure including a reflective layer (such as metal or dielectric mirror) combined with insulating materials. This composite approach enables both the reflective function for light control and the insulating function for electrical isolation, resolving the contradiction between manufacturing ease and optical performance

Inventive Principle:
Principle #40Composite materials

2Ease of manufacture

If transmissive materials are used in pixel defining layers, then ease of manufacture is improved, but color purity deteriorates due to color interference between adjacent sub-pixels

Engineering Contradiction:
Improveease of manufactureVSAvoidcolor purity
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent changes the optical parameter of the pixel defining layer from transmissive to reflective. By using a reflective layer instead of transmissive material, the layer reflects light back through the light emitting layer, preventing light leakage to adjacent sub-pixels while maintaining manufacturing feasibility through standard deposition processes

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent converts the potentially harmful lateral light propagation into a beneficial effect by using the reflective layer to redirect light back through the intended sub-pixel. What would have been light leakage causing color interference is now converted into enhanced light output with improved color purity

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively addresses light leakage and color interference, improving light outgoing efficiency and color purity of OLED displays.

Implementation Method 1

a reflective layer, configured such that light emitted from the light emitting layer to the reflective layer is reflected to a light outgoing side of the display substrate

Methodology Applied
Scientific EffectLight reflection: Reflection

Data Source

PatentUS10044001B2Display substrate and manufacturing method therefor, and display device
Publication Date: 2018.08.07 BOE TECHNOLOGY GROUP CO LTD
  • US10044001B2 patent drawing
  • US10044001B2 patent drawing
  • US10044001B2 patent drawing

AI summary

Provided are a display substrate and a manufacturing method therefor, and a display device. The display substrate includes: a base substrate, a pixel defining layer (40, 40′) formed on the base substrate, and a light emitting layer located in a sub-pixel region (P) defined by the pixel defining layer (40, 40′), wherein, the pixel defining layer (40, 40′) includes: a reflecting layer (41, 41′), configured such that light emitted from the light emitting layer to the reflective layer (41, 41′) is reflected to a light outgoing side of the display substrate. The display device adopting the display substrate not only can effectively solve the problems of light leakage and light color interference, but also can effectively improve light out-coupling efficiency and color purity.