Reflective Pixel Isolation Structure for High-Quantum-Efficiency Image Sensors

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Solution Overview

Problem

The challenge in the semiconductor industry is to form reliable image sensor devices with smaller feature sizes, as the decreasing geometric sizes complicate fabrication processes and lead to difficulties in achieving high quantum efficiency and reducing crosstalk between pixels.

Innovation Solution

The implementation of a deep trench reflective isolation structure that increases the optical path of incident light by reflecting it within the pixels and blocking light from neighboring pixels, using a reflective element and a filling dielectric to enhance quantum efficiency and prevent crosstalk.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If feature sizes are reduced to increase functional density, then more pixels can be packed into the same chip area, but fabrication processes become more difficult and reliability decreases

Engineering Contradiction:
Improvefunctional densityVSAvoidfabrication reliability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The pixel structure is segmented into distinct functional regions including photoactive regions, isolation regions with reflective elements, and interconnection regions. This segmentation allows each region to be optimized independently for its specific function while maintaining overall device reliability despite reduced feature sizes

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the pixel structure are assigned different material compositions and structural properties tailored to their specific functions. For example, the isolation regions contain reflective elements with specific optical properties, while photoactive regions are optimized for light absorption and charge generation

Inventive Principle:
Principle #3Local quality

2Productivity

If feature sizes are reduced to increase functional density, then more pixels can be packed into the same chip area, but manufacturing complexity increases

Engineering Contradiction:
Improvefunctional densityVSAvoidprocessing complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The isolation structure serves multiple functions simultaneously: it provides electrical isolation between pixels, reflects light back to the photoactive region to increase quantum efficiency, and defines pixel boundaries. This multi-functionality reduces the need for separate structures for each function, thereby simplifying the overall manufacturing process

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The reflective element is integrated within the isolation region structure, combining the isolation function and light reflection function into a single structural unit. This merging eliminates the need for separate reflection layers or structures, reducing processing steps and manufacturing complexity

Inventive Principle:
Principle #5Merging (Combining)

3Ease of manufacture

If standard isolation structures are used without reflective elements, then fabrication is simpler, but quantum efficiency is reduced due to light loss

Engineering Contradiction:
Improvefabrication simplicityVSAvoidquantum efficiency
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The isolation region, which would normally be a source of light loss and crosstalk, is converted into a beneficial light-reflecting structure. By incorporating reflective elements into the isolation regions, light that would have been lost is instead reflected back to the photoactive region, increasing quantum efficiency while maintaining the isolation function

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design improves quantum efficiency by increasing light intensity received by pixels and reduces crosstalk between pixels, enabling more effective light detection and image sensing.

Implementation Method 1

a reflective element in the semiconductor substrate between the image sensing elements. The high-k dielectric structure is between the reflective element and the image sensing elements

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 2

An image sensor device includes a pixel array (or grid) for detecting light and recording intensity (brightness) of the detected light. The pixel array responds to the light by accumulating a charge.

Methodology Applied
Scientific EffectPhotoelectric Effect: Photoelectric Effect

Data Source

PatentUS20240096917A1Image sensor structure and method for forming the same
Publication Date: 2024.03.21 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US20240096917A1 patent drawing
  • US20240096917A1 patent drawing
  • US20240096917A1 patent drawing

AI summary

An image sensor structure includes a semiconductor substrate, a plurality of image sensing elements, a reflective element, and a high-k dielectric structure. The image sensing elements are in the semiconductor substrate. The reflective element is in the semiconductor substrate and between the image sensing elements. The high-k dielectric structure is between the reflective element and the image sensing elements.