Refrigerant Composition Balancing Low GWP and Cooling Capacity

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Solution Overview

Problem

Current air conditioning and heat pump systems face challenges in achieving energy efficiency and environmental sustainability, particularly in high ambient temperature environments, due to the limitations of existing refrigerants with high global warming potential and flammability.

Innovation Solution

The use of a composition comprising difluoromethane, pentafluoroethane, 1,1,2,2-tetrafluoroethane, and 2,3,3-tetrafluoropropene as a working fluid, which provides a balance of low global warming potential, non-flammability, and high energy efficiency, enabling effective heating and cooling in high temperature applications.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If traditional refrigerants with high global warming potential are used, then cooling and heating capacities are maintained, but environmental sustainability deteriorates

Engineering Contradiction:
Improveglobal warming potentialVSAvoidcooling and heating capacities
Core Design Contradiction:
Object-affected harmful factorsVSProductivity

Solution Approach 1:

The patent applies composite materials by formulating a refrigerant composition comprising multiple components (difluoromethane, pentafluoroethane, 1,1,2,2-tetrafluoroethane, and 2,3,3,3-tetrafluoropropene) in specific weight percentages. This composite refrigerant mixture achieves low global warming potential (less than 1000) while maintaining adequate cooling and heating capacities, thereby resolving the contradiction between environmental sustainability and productivity.

Inventive Principle:
Principle #40Composite materials

2Use of energy by moving object

If flammable refrigerants are used to improve energy efficiency, then heating performance is enhanced, but safety deteriorates

Engineering Contradiction:
Improveenergy efficiencyVSAvoidsafety
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The patent applies the inert atmosphere principle by selecting refrigerant components that are non-flammable or have reduced flammability. The composition includes difluoromethane, pentafluoroethane, 1,1,2,2-tetrafluoroethane, and 2,3,3,3-tetrafluoropropene, which collectively provide inherent safety while maintaining energy efficiency in heating applications, thus resolving the contradiction between energy efficiency and safety.

Inventive Principle:
Principle #39Inert atmosphere (Inert environment)

3Productivity

If existing refrigerants are used in high ambient temperature environments, then cooling capacity is maintained, but energy efficiency deteriorates

Engineering Contradiction:
Improvecooling capacityVSAvoidenergy efficiency
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The patent applies parameter changes by optimizing the weight percentages of each refrigerant component in the composition. By adjusting the proportions of difluoromethane (1-29%), pentafluoroethane (1-19%), 1,1,2,2-tetrafluoroethane (9-42%), and 2,3,3,3-tetrafluoropropene (34-68%), the refrigerant mixture achieves improved energy efficiency while maintaining adequate cooling capacity in high ambient temperature environments, thereby resolving the contradiction between productivity and energy efficiency.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This composition enhances energy efficiency and reduces environmental impact by offering a refrigerant with a global warming potential less than 1000, non-flammability, and improved cooling and heating capacities, comparable to traditional refrigerants like R-22, while meeting safety and efficiency standards.

Implementation Method 1

evaporating a composition comprising difluoromethane, pentafluoroethane, tetrafluoroethane and tetrafluoropropene in the vicinity of a body to be cooled

Methodology Applied
Scientific EffectHeat absorption: Absorption (EM radiation)

Implementation Method 2

condensing said composition... extracting heat from a working fluid, in a working fluid cooler (which may be a condenser), thereby producing a cooled working fluid

Methodology Applied
Scientific EffectHeat release: Thermal Radiation

Data Source

PatentEP3055379B1Compositions comprising difluoromethane, pentafluoroethane, tetrafluoroethane and tetrafluoropropene and uses thereof
Publication Date: 2019.09.25 THE CHEMOURS CO FC LLC
  • EP3055379B1 patent drawingFigure 1
  • EP3055379B1 patent drawingFigure 2
  • EP3055379B1 patent drawingFigure 3

AI summary

Disclosed herein is a composition comprising (a) from 1 to 29 weight percent difluoromethane; (b) from 1 to 19 weight percent pentafluoroethane; (c) from 9 to 42 weight percent 1,1,2,2-tetrafluoroethane, 1,1,1,2-tetrafluoroethane, or a mixture thereof; and (d) from 34 to 68 weight percent 2,3,3,3-tetrafluoropropene, E-1,3,3,3-tetrafluoropropene or mixture thereof; wherein when the composition contains 2,3,3,3-tetrafluoropropene, the composition also contains at least some 1,1,2,2-tetrafluoroethane; wherein the ratio of component (a) to component (b) is at most 1.5:1; and wherein the ratio of component (c) to component (d) is at least 0.04:1. The compositions are useful in methods for producing cooling and heating, methods for producing air conditioning, methods for replacing HCFC-22, R-410A, R-407C, HFC-134a, CFC-12, HCFC-22 and HCFC-124 and in heat transfer systems including heat pumps and air conditioners.