refrigerator

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Solution Overview

Problem

Existing refrigerators face challenges in easily mounting cooling devices externally after thermal-insulating material formation and in preventing deformation of thermoelectric element frames during engagement, as well as in isolating the storage chamber from the cooling passage.

Innovation Solution

A refrigerator design featuring an inner casing with a passage forming portion, an outer casing, a middle plate with a foam space for thermal-insulating material, an installation bracket for the thermoelectric module, and a fan assembly within the storage chamber, where the middle plate covers the inner casing's top and rear surfaces, and the thermoelectric module is mounted outside the foam space to prevent deformation and chamber passage communication.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the thermal-insulating material is formed inside the cabinet before assembling the cooling device, then the insulation performance is improved, but the ease of mounting the cooling device deteriorates

Engineering Contradiction:
Improveinsulation performanceVSAvoidease of mounting cooling device
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The cabinet is divided into multiple assembly stages: first the inner cabinet and middle plate are assembled to define the foam space, then the thermal-insulating material is formed, and finally the cooling device is mounted on the installation bracket that protrudes into the foam space. This segmentation allows insulation to be formed before cooling device installation without compromising mounting accessibility.

Inventive Principle:
Principle #1Segmentation

2Volume of moving object

If the thermoelectric module is mounted inside the foam space, then the space utilization is improved, but the frame deformation during engagement occurs

Engineering Contradiction:
Improvespace utilizationVSAvoidframe deformation
Core Design Contradiction:
Volume of moving objectVSStability of the object's composition

Solution Approach 1:

The installation bracket acts as an intermediary component that extends from the outer cabinet into the foam space. The thermoelectric module is mounted on this bracket rather than directly inside the foam space, allowing the module to be positioned in the optimal location while the bracket absorbs engagement forces and prevents frame deformation.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Productivity

If the cooling passage is connected to the storage chamber, then the cooling efficiency is improved, but the communication between storage chamber and cooling passage causes unwanted heat transfer

Engineering Contradiction:
Improvecooling efficiencyVSAvoidheat transfer
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The cooling passage is extracted from direct connection to the storage chamber. Instead of having the cooling passage open to the storage chamber, the cooling device cools air that is then circulated into the storage chamber through controlled pathways, preventing unwanted direct heat transfer while maintaining cooling efficiency.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables easy external mounting of cooling devices, prevents deformation of thermoelectric element frames, and maintains isolation between the storage chamber and cooling passage, enhancing the refrigerator's efficiency and aesthetic integration with surrounding furniture.

Implementation Method 1

a cooling device (50) mounted on the installation bracket (60) and outside the foam space (117), the cooling device (50) including a thermoelectric element (520)

Methodology Applied
Scientific EffectThermoelectric effect: Peltier Effect

Implementation Method 2

a foam space (117) defined between the middle plate (150) and the inner casing (110) to accommodate a thermal-insulating material

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Implementation Method 3

a fan assembly (700) installed on the inner casing (110) in the storage chamber (111) and having a cooling fan (750)

Methodology Applied
Scientific EffectForced convection: Forced Convection

Data Source

PatentEP3537063B1refrigerator
Publication Date: 2021.12.08 LG ELECTRONICS INC
  • EP3537063B1 patent drawingFigure 1
  • EP3537063B1 patent drawingFigure 2
  • EP3537063B1 patent drawingFigure 3

AI summary

A refrigerator includes: an inner casing having a storage chamber defined therein; a passage forming portion provided on the inner casing to define a cooling passage; a middle plate disposed outside the inner casing, wherein a foam space is defined between the middle plate and the inner casing to accommodate a thermal-insulating material; an installation bracket fixed to the middle plate and contacting an end of the passage forming portion; a thermoelectric module mounted on the installation bracket and outside the foam space, wherein thermoelectric module has a thermoelectric element; and a fan assembly installed on the inner casing in the storage chamber and having a cooling fan.