Removable Air Mover Layout for Front-Access Rack Maintenance

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Solution Overview

Problem

Existing systems face challenges in efficiently removing and replacing air mover units within modular processing units without disrupting the operation of larger systems, particularly in high-density computing environments where direct access is limited.

Innovation Solution

A method and system that allow for the 'hot swapping' of air mover units by accessing and removing the modular processing unit from the front, enabling the air mover unit to be translated out from the rear, thus allowing for installation, removal, and replacement without deconstructing the larger system, and relocating components to the rear for auxiliary cooling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If air mover units are removed from the rear side of modular processing units, then maintenance accessibility is improved, but device complexity increases due to nested component structures

Engineering Contradiction:
Improvemaintenance accessibilityVSAvoidnested component structures
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The system is divided into modular processing units that can be independently accessed and removed from the front, while air mover units are segmented as separate removable components within each processing unit. This segmentation allows maintenance personnel to access air mover units through the rear without disassembling the entire system.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The air mover units are extracted as separate, independently removable components from the modular processing units. This extraction enables direct access to air movers from the rear side of the rack, eliminating the need to deconstruct the larger system for maintenance while reducing the complexity of accessing these components.

Inventive Principle:
Principle #2Taking out (Extraction)

2Ease of repair

If modular processing units are removed from the front for air mover access, then ease of repair is improved, but system downtime increases

Engineering Contradiction:
Improveair mover replacementVSAvoidsystem downtime
Core Design Contradiction:
Ease of repairVSLoss of time

Solution Approach 1:

The air mover units are extracted as independently accessible components that can be removed from the rear side of the rack. This extraction allows maintenance personnel to service air movers without removing the entire modular processing unit from the front, thereby enabling repairs while the system remains operational and minimizing downtime.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The rear access mechanism serves as an intermediary that provides a direct path to air mover units without requiring removal of the modular processing unit from the front. This intermediary access path allows maintenance operations to proceed independently, separating the repair process from system shutdown requirements.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Volume of moving object

If components are relocated to the rear for auxiliary cooling, then space usage is optimized, but device complexity increases

Engineering Contradiction:
Improvespace usageVSAvoidcomponent relocation
Core Design Contradiction:
Volume of moving objectVSDevice complexity

Solution Approach 1:

Air mover units and auxiliary cooling components are relocated to the rear dimension of the rack structure, utilizing previously underutilized space. This dimensional relocation optimizes space usage by placing cooling components in the rear volume without interfering with front-accessible processing units, while the modular design keeps the added complexity manageable.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS11294436B2Modular removable air mover for dual access
Publication Date: 2022.04.05 DELL PROD LP
  • US11294436B2 patent drawing
  • US11294436B2 patent drawing
  • US11294436B2 patent drawing

AI summary

An equipment rack that includes a modular compute chassis, a modular processing unit located in the modular compute chassis and where the modular processing unit is configured to remove from the front of the modular compute chassis in a frontward direction, relative to the front side of the modular compute chassis, and an air mover unit located in the modular processing unit and where the air mover unit is configured to remove from a rear side of the modular processing unit in a rearward direction, relative to the front side of modular compute chassis.