Resist Composition Hydrophobicity via Fluorine Additive

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Solution Overview

Problem

Current resist compositions used in lithography techniques for semiconductor and liquid crystal display manufacturing have insufficient hydrophobicity, leading to deterioration of resist layers and degradation of lithography characteristics during liquid immersion exposure.

Innovation Solution

A resist composition that includes a base material component, an acid generator component, and a fluorine additive component, where the acid generator contains a specific compound and the fluorine additive contains a fluororesin component with specific constitutional units, enhancing the hydrophobicity of the resist film and improving lithography characteristics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional resist composition is used in liquid immersion exposure, then lithography can be performed with the exposure system, but the resist film substance elutes into the liquid immersion solvent causing deterioration of the resist layer and degradation of lithography characteristics

Engineering Contradiction:
Improvelithography characteristicsVSAvoidsubstance elution
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent changes the chemical composition parameters of the resist film by incorporating fluorinated compounds (compounds containing CF3 groups or perfluoroalkyl groups) to modify the surface properties. This parameter change increases the contact angle with water from conventional values to 40° or more, thereby reducing substance elution into the liquid immersion solvent and preventing deterioration of lithography characteristics

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite resist composition by combining base resin components with specific fluorinated compounds (compounds of formula (1) where R1-R6 are specific hydrocarbon or fluorinated groups). This composite material approach integrates hydrophobic fluorinated segments into the resist matrix, providing both the necessary lithographic performance and resistance to water-based solvent elution

Inventive Principle:
Principle #40Composite materials

2Reliability

If the hydrophobicity of the resist film surface is increased to reduce substance elution, then lithography characteristics are improved, but the resist composition becomes more complex requiring specific fluorinated compounds

Engineering Contradiction:
Improvelithography characteristicsVSAvoidresist composition
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent defines specific compositional parameters for the fluorinated compounds (formula (1) with specific R1-R6 groups and n values of 1-4) and their content in the resist composition (0.1-10 wt%). By controlling these parameters, the patent achieves the desired hydrophobicity (contact angle ≥40°) while maintaining composition manageability and avoiding excessive complexity

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces fluorinated compounds with specific local molecular structures (CF3 groups, perfluoroalkyl groups) at strategic positions within the resist composition. These localized fluorinated segments provide hydrophobicity at the film-solvent interface without requiring complete restructuring of the entire resist composition, thus balancing performance improvement with compositional simplicity

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The improved resist composition enhances the hydrophobicity of the resist film, leading to better lithography characteristics and the formation of high-quality resist patterns with excellent shape and resolution.

Implementation Method 1

a chemically amplified resist composition which includes a base material component whose solubility in an alkali developing solution is changed due to an action of an acid and an acid generator component that generates an acid upon exposure

Methodology Applied
Scientific EffectPhotochemical reaction: Photopolymerisation

Implementation Method 2

the substance elution is reduced by, for example, increasing the hydrophobicity of the surface of the resist film

Methodology Applied
Scientific EffectHydrophobicity: Hydrophobe

Data Source

PatentUS11703757B2Resist composition and method of forming resist pattern
Publication Date: 2023.07.18 TOKYO OHKA KOGYO CO LTD
  • US11703757B2 patent drawing
  • US11703757B2 patent drawing
  • US11703757B2 patent drawing

AI summary

A resist composition including: a base material component (A), a compound (B1) represented by Formula (b1-1), and a fluorine additive component (F) which contains a fluororesin component (F1) having a constitutional unit (f1) represented by Formula (f-1) and a constitutional unit (f2) represented by Formula (f-2); in Formula (b1-1), Vb01 represents a fluorinated alkylene group, Rb02 represents a fluorine atom or a hydrogen atom, a total number of fluorine atoms as Vb01 and Rb02 is 2 or 3; in Formula (f-1), Rf1 represents a monovalent organic group having a fluorine atom; in Formula (f-2), Rf2 represents a group represented by Formula (f2-r-1), which is a group containing a polycyclic aliphatic cyclic group.