Chemically Amplified Resist Composition for Negative Tone Lithography

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Solution Overview

Problem

Current resist compositions for forming negative-tone patterns in lithography techniques face challenges in post-exposure stability and require improvements in lithography properties, especially when used with advanced exposure light sources like EUV, EB, and X-ray, where existing solvent developing processes are inferior to alkali developing solutions in terms of environment, apparatus, and cost.

Innovation Solution

A resist composition that includes a base component with increased solubility in an alkali developing solution under acid action, an acidic compound with a nitrogen-containing cation having a pKa value of 7 or less, and a buffer component with a nitrogen-containing cation and conjugate base, enhancing post-exposure stability and lithography properties.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a solvent developing process is used to form negative-type resist patterns, then the ability to form negative patterns is achieved, but the environment, apparatus, and cost become inferior compared to alkali developing solutions

Engineering Contradiction:
Improveability to form negative patternsVSAvoidenvironment, apparatus, and cost
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent changes the chemical parameters of the developing solution by using alkali developing solutions instead of organic solvent developing solutions. This parameter change maintains the ability to form negative patterns while improving environmental compatibility, apparatus requirements, and cost-effectiveness compared to conventional solvent-based processes

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs a chemically amplified resist composition that utilizes readily available alkali developing solutions rather than specialized organic solvents. This approach uses more economical, easily obtainable chemicals that can be disposed of or neutralized more simply, reducing overall manufacturing complexity and cost

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Manufacturing precision

If the polarity of a base resin is increased to improve lithography properties, then the solubility in organic developing solution decreases, but this results in negative-type pattern formation which is inferior to positive-type

Engineering Contradiction:
Improvelithography propertiesVSAvoidsolubility in organic developing solution
Core Design Contradiction:
Manufacturing precisionVSAdaptability or versatility

Solution Approach 1:

The patent changes the developing solution parameter from organic solvent-based to alkali-based chemistry. This allows the base resin to maintain appropriate polarity for good lithography properties (including negative pattern formation capability) while the alkali developing solution provides the necessary solubility control, eliminating the trade-off present in organic solvent systems

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces alkali developing solution as an intermediary chemical system that mediates between the base resin's polarity requirements and the solubility requirements. The alkali solution acts as a compatible medium that allows both high-resolution pattern formation and proper solubility behavior, bridging the contradiction between resin polarity and developing solution compatibility

Inventive Principle:
Principle #24Intermediary (Mediator)

3Adaptability or versatility

If existing resist compositions are used for negative-tone developing processes, then negative patterns can be formed, but post-exposure stability of the latent image deteriorates

Engineering Contradiction:
Improvenegative pattern formationVSAvoidpost-exposure stability of latent image
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The patent uses a composite chemically amplified resist composition that combines multiple functional components: a base component with controlled solubility, an acid generator component for chemically amplification, and a buffer component to control pH. This composite formulation provides both negative pattern formation capability and improved post-exposure stability by balancing the chemical reactions that occur during and after exposure

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent incorporates a buffer component that provides feedback control over the chemical environment in the resist film. The buffer maintains appropriate pH levels during and after exposure, preventing unwanted side reactions and stabilizing the latent image. This feedback mechanism ensures that the resist composition remains stable post-exposure while still enabling negative pattern formation through controlled acid-base chemistry

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The resist composition achieves excellent post-exposure stability and improved lithography properties, enabling the formation of high-resolution patterns even after a certain period, effectively addressing the limitations of existing negative-tone developing processes.

Implementation Method 1

a base component (A) that exhibits increased solubility in an alkali developing solution under the action of acid

Methodology Applied
Scientific EffectAcid-base reaction: Chemical Bonding

Implementation Method 2

an acid generator component that generates acid upon exposure

Methodology Applied
Scientific EffectPhotochemical reaction: Photodissociation

Implementation Method 3

a buffer component (K) containing a nitrogen-containing cation and a counteranion being a conjugate base for the acid having a pKa value of 0 to 5

Methodology Applied
Scientific EffectBuffer equilibrium: Chemical Bonding

Data Source

PatentUS9023585B2Resist composition and method of forming resist pattern
Publication Date: 2015.05.05 TOKYO OHKA KOGYO CO LTD
  • US9023585B2 patent drawing
  • US9023585B2 patent drawing
  • US9023585B2 patent drawing

AI summary

A resist composition which generates a base upon exposure and exhibits increased solubility in an alkali developing solution under the action of acid, and the resist composition including: a base component (A) that exhibits increased solubility in an alkali developing solution under the action of acid; an acidic compound component (G1) including a nitrogen-containing cation having a pKa value of 7 or less and a counteranion; and a buffer component (K) including a nitrogen-containing cation and a counteranion being a conjugate base for the acid having a pKa value of 0 to 5.