Resist Underlayer Film Composition for EUV Pattern Uniformity

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing resist underlayer films face issues such as intermixing with resist films, poor adhesion, pinholes, aggregation, and non-uniformity, especially in advanced lithography processes like EUV exposure, leading to challenges in forming fine resist patterns with high resolution and minimal line width roughness.

Innovation Solution

A film-forming composition comprising specific polymers and solvents, along with optional additives like acid generators and crosslinking agents, is used to create a resist underlayer film that is resistant to organic solvents and has high hardness, enabling the formation of fine resist patterns with improved adhesion and uniformity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If a conventional resist underlayer film is formed, then it provides basic substrate protection, but it causes intermixing with the resist film and poor adhesion

Engineering Contradiction:
ImproveadhesionVSAvoidintermixing resistance
Core Design Contradiction:
StrengthVSStability of the object's composition

Solution Approach 1:

The patent uses a polymer containing both carboxyl groups and hydroxyl groups in specific proportions (0.1-10 mmol/g carboxyl, 0.01-1 mmol/g hydroxyl) to create a composite chemical structure. This composite polymer composition provides both strong adhesion to the substrate through carboxyl groups and resistance to resist film intermixing through the balanced hydroxyl content, resolving the contradiction between adhesion strength and compositional stability.

Inventive Principle:
Principle #40Composite materials

2Manufacturing precision

If the resist underlayer film thickness is reduced for EUV exposure, then finer patterns can be formed, but pinholes and aggregation occur more frequently

Engineering Contradiction:
Improvepattern resolutionVSAvoidfilm uniformity
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

The patent changes the chemical composition parameters of the polymer, specifically controlling the carboxyl group content at 0.1-10 mmol/g and hydroxyl group content at 0.01-1 mmol/g. This parameter optimization enables the formation of uniform, defect-free thin films (5-50 nm thickness) suitable for EUV lithography, achieving both high pattern resolution and film reliability by preventing pinhole formation and aggregation through the optimized polymer structure.

Inventive Principle:
Principle #35Parameter changes

3Measurement precision

If a thin resist underlayer film is formed for high-resolution patterning, then critical resolution size improves, but film uniformity and defect prevention become more difficult

Engineering Contradiction:
Improvecritical resolution sizeVSAvoidfilm uniformity
Core Design Contradiction:
Measurement precisionVSManufacturing precision

Solution Approach 1:

The patent optimizes the polymer's functional group parameters (carboxyl: 0.1-10 mmol/g, hydroxyl: 0.01-1 mmol/g) to achieve the dual goal of high critical resolution and film uniformity. This precise parameter control allows the formation of ultra-thin films (5-50 nm) that maintain compositional homogeneity and prevent defects, enabling critical resolution sizes of 32 nm or less while preserving manufacturing precision.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composition allows for the formation of finer resist patterns with reduced pattern collapse and increased critical resolution size, enhancing the range of achievable pattern sizes with improved adhesion and uniformity compared to conventional methods.

Implementation Method 1

a polymer having a unit structure represented by the following formula (1)... wherein R1 represents a tetravalent organic group... Q1 represents a divalent organic group

Methodology Applied
Scientific EffectChemical bonding: Chemical Bonding

Implementation Method 2

the polymer having a unit structure... R1 represents a tetravalent organic group... R2 represents an alkenyl group or alkynyl group

Methodology Applied
Scientific EffectCrosslinking:

Implementation Method 3

A film-forming composition comprising a solvent and a polymer...

Methodology Applied
Scientific EffectSolvation: Solvation

Data Source

PatentUS12607936B2Film-forming composition having a multiple bond
Publication Date: 2026.04.21 NISSAN CHEM CORP
  • US12607936B2 patent drawing
  • US12607936B2 patent drawing
  • US12607936B2 patent drawing

AI summary

A composition for forming a resist underlayer film that enables the formation of a desired resist pattern; and a method for producing a resist pattern and a method for producing a semiconductor device, each of which uses the composition for forming a resist underlayer film. (In formula (1), A1, A2, A3, A4, A5, and A6 each independently represent a hydrogen atom, methyl group, or ethyl group; Q1 represents a divalent organic group; R1 represents a tetravalent organic group; and R2 represents an alkenyl group or alkynyl group having 2-10 carbon atoms.) The film-forming composition contains a solvent and a polymer that has a unit structure given by formula (1).