Resistive Switching Hydrogen Sensor for Low-Power Fast Detection

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Solution Overview

Problem

Existing hydrogen gas sensing devices require high electricity consumption and slow sensing speeds due to the need for heating the gas detecting element to 100° C or more, which limits their efficiency and practicality for continuous operation.

Innovation Solution

A gas sensor design featuring a metal oxide gas-sensitive body layer with a first and second electrode configuration, where the gas-sensitive body layer transitions between high and low resistance states based on applied voltage, allowing for hydrogen atom detection with reduced electricity consumption and increased speed without the need for external heating.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the gas detecting element is heated to 100° C or more to increase detection sensitivity, then the gas detection sensitivity is improved, but the electricity consumption increases to about 100 mW

Engineering Contradiction:
Improvegas detection sensitivityVSAvoidelectricity consumption
Core Design Contradiction:
Measurement precisionVSUse of energy by moving object

Solution Approach 1:

The patent extracts the heating function from a separate heating heater and integrates it into the electrode structure itself. The electrode serves dual purposes: as an electrical contact and as a heating element, eliminating the need for a dedicated heating component and reducing overall power consumption while maintaining detection sensitivity.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The electrode is designed to perform multiple functions simultaneously: it serves as both the electrical contact for signal transmission and as the heating element to maintain the gas detecting element at the required temperature. This multi-functionality reduces the number of components and lowers electricity consumption by consolidating power usage.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If the gas detecting element is heated to 100° C or more to maintain operational temperature, then the detection function is enabled, but the gas sensing speed becomes slower

Engineering Contradiction:
Improvedetection functionVSAvoidgas sensing speed
Core Design Contradiction:
ReliabilityVSSpeed

Solution Approach 1:

The patent applies local quality by creating a concentrated heating zone directly at the gas detecting element surface through the electrode design. This localized heating ensures the minimum temperature required for detection function while minimizing heat diffusion to surrounding areas, thereby improving gas sensing speed without compromising detection reliability.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The electrode is pre-designed with specific geometric characteristics that enable rapid heat generation and immediate transfer to the gas detecting element. This preliminary structural preparation ensures that when voltage is applied, the element quickly reaches the required temperature, enabling fast gas sensing while maintaining reliable detection function.

Inventive Principle:
Principle #10Preliminary action

3Measurement precision

If a heating heater is installed adjacent to the gas detecting element to increase detection sensitivity, then the detection sensitivity is improved, but the device complexity increases

Engineering Contradiction:
Improvedetection sensitivityVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent merges the heating function with the electrode structure by designing the electrode to serve as both the electrical contact and the heating element. This consolidation eliminates the need for a separate heating heater, reducing device complexity while maintaining the detection sensitivity enhancement through controlled heating.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The gas sensor achieves low electricity consumption and fast hydrogen gas detection, enabling continuous monitoring with minimal power usage and improved sensitivity.

Implementation Method 1

the gas-sensitive body layer has a resistance change characteristic that reversibly transitions to a high-resistance state and a low-resistance state on basis of a voltage applied across the first electrode and the second electrode

Methodology Applied
Scientific EffectResistive switching: Electrical Resistance

Implementation Method 2

the gas-sensitive body layer has a resistance that decreases when gas containing a hydrogen atom is in contact with the second electrode

Methodology Applied
Scientific EffectHydrogen sensing through resistance change: Electrical Resistance

Data Source

PatentUS11933752B2Gas sensor and fuel cell vehicle
Publication Date: 2024.03.19 NUVOTON TECH CORP JAPAN
  • US11933752B2 patent drawing
  • US11933752B2 patent drawing
  • US11933752B2 patent drawing

AI summary

A gas sensor includes: a gas-sensitive body layer disposed above a substrate and including a metal oxide layer; a first electrode on the gas-sensitive body layer; and a second electrode on the gas-sensitive body layer, being apart from the first electrode by a gap. The gas-sensitive body layer has a resistance change characteristic that reversibly transitions to a high-resistance state and a low-resistance state on basis of a voltage applied across the first electrode and the second electrode. At least a part of the gas-sensitive body layer is exposed to the gap. The gas-sensitive body layer has a resistance that decreases when gas containing a hydrogen atom is in contact with the second electrode.