Resistor Component Slit Design for Voltage Control
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Solution Overview
Problem
General resistor components face issues with non-uniform surface post-sintering due to paste fluidity and grain growth, affecting resistance value control and withstand voltage properties.
Innovation Solution
A resistor component design featuring an insulating substrate with a resistor layer and terminals, where slits are formed in the resistor layer to increase its length, improving withstand voltage properties and allowing precise resistance value control by maintaining a slit-to-layer length ratio between 0.7 and 0.9.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Manufacturing precision
If a paste for a resistive element is applied to an insulating substrate and sintered, then a resistor layer is formed, but the surface becomes non-uniform due to paste fluidity and grain growth, adversely affecting resistance value control
Solution Approach 1:
The resistor layer is divided into multiple segments by forming slits that extend in the first direction. These slits partition the originally continuous resistor layer into distinct sections, which prevents the non-uniform surface effects from propagating across the entire layer and improves overall resistance value control.
Solution Approach 2:
The slits create local variations in the resistor layer structure, with different regions having distinct electrical characteristics. By controlling the slit dimensions and positions, the patent achieves precise local resistance control while compensating for surface non-uniformity caused by paste application and sintering processes.
2Reliability
If the resistor layer length is increased to improve withstand voltage properties, then voltage resistance improves, but the device area increases
Solution Approach 1:
The patent transitions from a simple linear resistor layer to a multi-dimensional structure by introducing slits that extend in the first direction. This dimensional change allows the resistor layer to achieve an effective length of L/(1-r) without proportionally increasing the footprint area, as the slits create a more compact, space-efficient configuration.
Solution Approach 2:
The slits are positioned and dimensioned to create a nested-like configuration where the resistor layer folds back on itself in a controlled manner. This nesting effect increases the effective electrical path length while maintaining a compact overall device area, as the current path becomes more complex without requiring proportional area expansion.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The design achieves precise resistance value control and enhanced withstand voltage properties by increasing the overall length of the resistor layer through slit formation, reducing material degradation and ensuring uniform resistive properties.
Implementation Method 1
A resistor component is a passive electronic component for implementing a precision resistor. A resistor layer may be formed by applying a paste for a resistive element to an insulating substrate and sintering the paste.
Implementation Method 2
a resistor layer may be formed by applying a paste for a resistive element to an insulating substrate and sintering the paste
Data Source
AI summary
A resistor component includes an insulating substrate, a resistor layer disposed on one surface of the insulating substrate and having one end and the other end opposing each other in a first direction, and first and second terminals disposed on the insulating substrate and spaced apart from each other to oppose each other in a second direction perpendicular to the first direction, and connected to the resistor layer. A slit in the resistor layer extends in the first direction, and a ratio of a length of the slit in the first direction to a length of the resistor layer in the first direction is greater than 0.7 and equal to or lower than 0.9.


