Retainer Ring Defect Imaging During Wafer Polishing Rotation
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Solution Overview
Problem
Existing wafer polishing apparatuses face challenges in quickly and precisely detecting defects in retainer rings, which can lead to wafer damage during the polishing process.
Innovation Solution
A wafer polishing apparatus equipped with an illumination device and a camera device that captures images of the retainer ring's inner surface while it rotates, using cleaning liquids and gases to maintain lens clarity, and compares reference and comparison photos to detect defects.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If a retainer ring is used to support the wafer during polishing, then the wafer is prevented from slipping, but defects on the retainer ring surface can damage the wafer
Solution Approach 1:
The patent implements preliminary inspection of the retainer ring surface using an illumination device and camera device before the wafer polishing process. The camera captures images of the retainer ring inner surface, and the control unit analyzes these images to detect defects such as scratches or contamination. This preliminary detection action prevents defective retainer rings from causing wafer damage during actual polishing operations.
2Measurement precision
If defect detection is performed quickly and precisely, then wafer damage is prevented, but the detection system becomes more complex
Solution Approach 1:
The patent introduces an intermediary imaging system consisting of a camera device and illumination device that mediates between the retainer ring and the control unit. The camera captures visual information about the retainer ring surface, and the illumination device enhances the visibility of potential defects. This intermediary system enables precise defect detection without requiring complex direct measurement mechanisms, maintaining system simplicity while achieving high detection precision.
3Measurement precision
If the camera lens is exposed to the retainer ring inner surface, then defect detection is enabled, but the lens becomes contaminated with polishing debris
Solution Approach 1:
The patent extracts the camera lens from the direct polishing environment by positioning it to capture images of the retainer ring inner surface from a distance. The illumination device provides sufficient lighting to enable clear imaging without requiring the camera to be in direct contact with the polishing area. This extraction approach maintains defect detection capability while preventing polishing debris from contaminating the camera lens.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Enables rapid and accurate detection of retainer ring defects, preventing wafer damage by ensuring the apparatus can determine the suitability of the retainer ring for use based on the detection results.
Implementation Method 1
an illumination device configured to provide light to at least a part of an inner surface of the retainer ring
Implementation Method 2
a camera device configured to capture an image of at least a part of an inner surface of the retainer ring
Data Source
AI summary
A wafer polishing apparatus includes a base support; a polishing pad on the base support; a polishing head on an upper portion of the base support and configured to rotate; a polishing head support on the upper portion of the base support and connected to the polishing head, a retainer ring attached to a lower portion of the polishing head; an illumination device configured to provide light to at least a part of an inner surface of the retainer ring; and a camera device configured to capture an image of at least a part of the inner surface of the retainer ring while the polishing head rotates. The polishing head support may be configured to rotate on the base support such that the polishing head is on at least one of a treatment region or a maintenance region of the base support.


