Retractable-Wall EV Battery Service Station for Portable Swapping

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Solution Overview

Problem

The infrastructure for swapping depleted batteries in electric vehicles (EVs) is not yet available, analogous to the widespread fueling stations for conventional vehicles.

Innovation Solution

A portable EV battery service station with retractable walls and a platform that can be deployed on demand, equipped with motors, sensors, and a controller to facilitate the exchange of batteries, allowing EVs to drive onto the platform for service and featuring a telescoping mechanism for efficient use and transport.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a fixed battery service station is constructed, then service reliability is improved, but deployment flexibility and ease of relocation deteriorate

Engineering Contradiction:
Improveservice reliabilityVSAvoiddeployment flexibility
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The service station incorporates retractable walls that can transition between extended and retracted positions, allowing the structure to dynamically adapt its configuration. This enables the station to provide enclosed service areas when needed while maintaining mobility and ease of relocation when deployment flexibility is required

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The service station is divided into modular components including separate wall sections, platform, and roof elements that can be independently positioned and reconfigured. This segmentation allows the station to maintain structural integrity for reliable service while enabling flexible deployment and relocation

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If the service station is designed for portability, then ease of transport is improved, but structural stability and safety deteriorate

Engineering Contradiction:
ImproveportabilityVSAvoidstructural stability
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The retractable walls provide dynamic structural support, extending to create enclosed service chambers when vehicles are being serviced to ensure stability and safety, then retracting to enable easy transport when portability is required

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The platform telescoping mechanism is pre-configured to extend before vehicle entry and retract after service completion, ensuring structural stability is established in advance when needed while maintaining portability readiness

Inventive Principle:
Principle #10Preliminary action

3Ease of operation

If the platform is extended to accommodate vehicle entry, then ease of operation is improved, but device complexity increases

Engineering Contradiction:
Improveease of vehicle entryVSAvoidplatform mechanism complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The platform incorporates a telescoping mechanism that dynamically adjusts its length based on operational needs, extending to facilitate easy vehicle entry and retracting when not in use, with automated control reducing operational complexity

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables on-demand battery swapping for EVs, providing a safe and efficient service infrastructure that can be easily deployed and transported, addressing the lack of battery-swapping infrastructure for EVs.

Implementation Method 1

one or more motors in mechanical communication with the retractable walls to transition the retractable walls between the raised and lowered states

Methodology Applied
Scientific EffectMechanical Force: Mechanical Force

Implementation Method 2

the platform is configured to telescope between an extended state and a contracted state, and one or more platform motors is/are in mechanical communication with the platform to transition the platform between the extended and contracted states

Methodology Applied
Scientific EffectMechanical Force: Mechanical Force

Data Source

PatentUS20240159041A1Electric Vehicle Battery Service Station with Retractable Walls
Publication Date: 2024.05.16 AMPLE INC
  • US20240159041A1 patent drawing
  • US20240159041A1 patent drawing
  • US20240159041A1 patent drawing

AI summary

An electric-vehicle (EV) battery service station including a platform configured to receive an EV and a housing attached to the platform, the housing including a stationary housing wall and a roof attached to the stationary housing wall, the roof overhanging the platform. A plurality of retractable walls are attached to the roof, the retractable walls having a raised state in which the retractable walls are raised to allow the EV to drive onto or off of the platform and a lowered state in which the retractable walls extend to the platform such that the stationary housing wall, the retractable walls, the roof, and the platform define an EV service chamber. One or more motors is/are in mechanical communication with the retractable walls to transition the retractable walls between the raised and lowered states.