Retractable Vehicle Fueling Receptacle Cover for Automated Charging

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Solution Overview

Problem

Current vehicle fueling and charging systems require manual intervention for opening and closing the fuel receptacle cover, which obstructs automated charging and is not standardized, posing challenges for electric vehicles and physically impaired individuals.

Innovation Solution

A retractable vehicle fuel receptacle cover that automatically opens and closes upon instruction from the vehicle's onboard electronic control system, using Spring Loaded Pins and a Servo Motor to retract within the vehicle body, eliminating the need for external equipment and ensuring unimpeded access for charging equipment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Extent of automation

If a manual fuel receptacle cover is used, then the cover can be easily manufactured and operated, but it requires manual intervention that obstructs automated charging and is not standardized

Engineering Contradiction:
Improveautomated chargingVSAvoidmanual intervention
Core Design Contradiction:
Extent of automationVSEase of operation

Solution Approach 1:

The fuel receptacle cover is transformed from a static manual operation mechanism to a dynamic automated system. The cover incorporates an actuator that enables it to open and close automatically in response to charging signals, allowing robotic charging equipment to access the fuel inlet without manual intervention while maintaining the ability to be opened when needed.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The fuel receptacle cover is designed to serve multiple functions: it protects the fuel inlet during normal operation, opens automatically to facilitate automated charging operations, and can be manually opened if needed. This multi-functionality resolves the contradiction by enabling both automation and manual operation capabilities within a single system.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Ease of operation

If the fuel receptacle cover opens outward, then it is simple in structure, but it becomes an obstacle for automated charging equipment engagement

Engineering Contradiction:
Improvecharging equipment accessVSAvoidcover opening direction
Core Design Contradiction:
Ease of operationVSShape

Solution Approach 1:

Instead of the conventional outward-opening mechanism, the fuel receptacle cover is designed to open inward toward the vehicle body. This inverted approach eliminates the obstacle problem for automated charging equipment while maintaining structural simplicity. The cover retracts into the vehicle body rather than protruding outward, allowing charging equipment to engage the fuel inlet unimpeded.

Inventive Principle:
Principle #13The other way round (Inversion)

3Extent of automation

If a standardized charging connector is used, then automated charging can be achieved, but the fuel receptacle cover must be modified to work with automation

Engineering Contradiction:
Improveautomated charging connectionVSAvoidreceptacle cover mechanism
Core Design Contradiction:
Extent of automationVSDevice complexity

Solution Approach 1:

The fuel receptacle cover incorporates an integrated actuator that enables it to open and close automatically in response to charging signals. This self-service capability allows the cover to work seamlessly with standardized charging connectors and automated charging equipment without requiring complex external control mechanisms, resolving the contradiction between automation and device complexity.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables seamless, automated fueling and charging without human intervention, enhancing accessibility for electric vehicles and physically impaired users by preventing the cover from obstructing charging equipment and allowing manual override in case of malfunctions.

Implementation Method 1

Spring Loaded Pins

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

Servo Motor

Methodology Applied
Scientific EffectElectromagnetic conversion: Electromagnetic Induction

Data Source

PatentUS9669708B2Retractable vehicle fueling receptacle cover
Publication Date: 2017.06.06 EXPLICATION AUTOMATION LLC
  • US9669708B2 patent drawing
  • US9669708B2 patent drawing
  • US9669708B2 patent drawing

AI summary

A system for automatically retracting a vehicle fueling receptacle lid, storing the lid within the body of the vehicle, and automatically returning the lid to its original protective position, such that the vehicle fueling receptacle lid will retract automatically upon instruction from the vehicle's onboard electronic control system and, further, will return to its original position, wherein it serves to protect the fueling inlet (whether such inlet allows for the storage of liquid fuel or for electrical charging), upon completion of a fueling or charging session, as instructed by the vehicle's onboard electronic control system.