Reversible Jet Pump Assembly for Through-Access Maintenance

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Solution Overview

Problem

Conventional jet pumps used in hydrocarbon production applications have immovably attached diffusers and components, hindering downhole cleaning and maintenance operations, as the entire tubing string must be removed to access the well bore for maintenance.

Innovation Solution

A reversible operation jet pump design featuring a pump housing with a retrievable jet pump assembly that can be selectively oriented, allowing the assembly to be removed and reinserted while the housing remains attached to the tubing string, enabling unobstructed maintenance and access below the pump.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the jet pump assembly is immovably attached to the tubing string, then the structural integrity and operational reliability are improved, but the ease of maintenance and accessibility for downhole cleaning are worsened

Engineering Contradiction:
Improvestructural integrityVSAvoidmaintenance accessibility
Core Design Contradiction:
ReliabilityVSEase of repair

Solution Approach 1:

The jet pump system is divided into two main segments: a stationary pump housing that remains attached to the tubing string, and a movable jet pump assembly that can be independently removed. This segmentation allows the housing to maintain structural integrity while the assembly can be accessed for maintenance without removing the entire tubing string.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The jet pump assembly is extracted from the pump housing through a retrieval mechanism that allows the assembly to be removed from the wellbore while the housing remains in place. This extraction capability enables maintenance operations without requiring complete disassembly of the tubing string connection.

Inventive Principle:
Principle #2Taking out (Extraction)

2Stability of the object's composition

If the jet pump assembly is fixed in position within the housing, then the operational stability is improved, but the adaptability for reversible operation and maintenance access is worsened

Engineering Contradiction:
Improveoperational stabilityVSAvoidreversible operation capability
Core Design Contradiction:
Stability of the object's compositionVSAdaptability or versatility

Solution Approach 1:

The jet pump assembly is designed with dynamic positioning capability, allowing it to be moved between different orientations (upside-up and upside-down) and positions within the pump housing. This dynamic adaptability enables reversible operation modes while maintaining operational stability during each configured state.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The pump housing is designed with universal functionality to accommodate the jet pump assembly in multiple configurations. The housing includes features that support both normal and reversed operation modes, allowing the same housing structure to perform multiple functions with different assembly orientations.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Ease of operation

If the entire tubing string is removed for maintenance, then complete access to the wellbore is achieved, but the loss of production time and operational efficiency is worsened

Engineering Contradiction:
Improvewellbore accessVSAvoidproduction downtime
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

Instead of removing the entire tubing string, only the jet pump assembly is extracted from the pump housing through a specialized retrieval mechanism. This selective extraction provides complete wellbore access for maintenance operations while leaving the tubing string and pump housing in place, significantly reducing production downtime.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The system is segmented into components with different maintenance requirements. The jet pump assembly can be independently accessed and maintained without affecting the tubing string or pump housing, allowing localized maintenance operations that minimize operational disruption and time loss.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Facilitates unobstructed cleaning and maintenance of the well bore by allowing the jet pump assembly to be removed and reoriented, maintaining access through the tubing string, thus enhancing operational efficiency and accessibility.

Implementation Method 1

a pressurized power fluid creates a smaller, higher velocity stream which draws a suction fluid into the nozzle chamber

Methodology Applied
Scientific EffectPressure drop: Pressure Drop

Implementation Method 2

a pressurized power fluid creates a smaller, higher velocity stream which draws a suction fluid into the nozzle chamber

Methodology Applied
Scientific EffectVenturi effect: Venturi Effect

Implementation Method 3

The mixed fluid expands in the diverging passage, reducing the velocity and increasing the pressure of the fluid

Methodology Applied
Scientific EffectFluid expansion:

Data Source

PatentUS9638215B2Well fluid extraction jet pump providing access through and below packer
Publication Date: 2017.05.02 BURGESS STEVE
  • US9638215B2 patent drawing
  • US9638215B2 patent drawing
  • US9638215B2 patent drawing

AI summary

A through-accessible reversible operation jet pump for attachment to a tubing string includes a pump housing having a pump housing interior and a jet pump assembly retrievably disposed in the pump housing interior. The jet pump assembly includes a carrier, a carrier nozzle in the carrier and at least one carrier opening in the carrier and establishing communication between the carrier nozzle and the pump housing interior. The jet pump assembly is adapted to be selectively removed from the pump housing interior through the tubing string as the pump housing remains attached to the tubing string. The carrier or the jet pump assembly is selectively positional in a first orientation in the pump housing interior to facilitate operation of the jet pump in a first fluid flow direction operational mode. The carrier of the jet pump assembly is selectively positional in a second orientation in the pump housing interior to facilitate operation of the jet pump in a second fluid flow direction operational mode opposite the first fluid flow direction operational mode.