Ring Oscillator Measurement Circuit for Wafer Variation Mapping

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Solution Overview

Problem

Existing semiconductor wafer testing systems face challenges in effectively measuring ring oscillators due to their inability to cover all sources of process variation and decouple variation sources, requiring a scalable and robust infrastructure that produces trustworthy data.

Innovation Solution

A scalable digital infrastructure is implemented using a collection of ring oscillators with an instruction register, multiplexer, pulse counter, and data shift register to sequentially measure and count oscillations, ensuring robustness and scalability through non-overlapping clocks and balanced delay paths.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a single ring oscillator is used for measurement, then the device complexity is low, but it cannot cover all sources of process variation and cannot decouple variation sources

Engineering Contradiction:
Improveability to cover process variation sourcesVSAvoidnumber of ring oscillators
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The test infrastructure is segmented into multiple independent ring oscillator circuits distributed across the wafer, with one or more oscillators per chip. This segmentation allows each oscillator to independently measure local process variations, enabling comprehensive coverage of process variation sources while maintaining manageable complexity through modular architecture

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transitions from a single-point measurement approach to a multi-dimensional measurement infrastructure by distributing ring oscillators across multiple chips and locations on the wafer. This spatial dimensionality enables decoupling of different variation sources (e.g., within-chip vs. between-chip variations) and provides comprehensive process characterization

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If multiple ring oscillators are measured simultaneously, then data coverage and reliability improve, but the measurement system complexity increases

Engineering Contradiction:
Improvedata trustworthinessVSAvoidmeasurement infrastructure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent implements a universal test infrastructure that can measure multiple ring oscillators simultaneously using shared measurement resources including probe card channels, timing circuits, and data acquisition systems. This multi-functional approach enables reliable measurement of many oscillators without proportionally increasing system complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The measurement system uses identical ring oscillator circuit designs replicated across multiple chips and locations. This copying approach ensures that all oscillators are measured using the same proven methodology, thereby ensuring data trustworthiness and consistency while simplifying the measurement infrastructure through standardized procedures

Inventive Principle:
Principle #26Copying

3Ease of manufacture

If a simple test circuit is used, then the manufacturing process is easy, but it cannot provide comprehensive process variation data

Engineering Contradiction:
Improvetest circuit fabricationVSAvoidprocess variation measurement capability
Core Design Contradiction:
Ease of manufactureVSMeasurement precision

Solution Approach 1:

The ring oscillator test circuits are designed to be self-contained and self-measuring, requiring minimal external test equipment. Each oscillator automatically generates its own test signal and can be measured using standard probe card connections, making the circuits easy to manufacture while providing rich process variation data through frequency measurements that reflect local process conditions

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS20250315078A1Apparatus and method for implementing a scalable digital infrastructure for measuring ring oscillators
Publication Date: 2025.10.09 TOKYO ELECTRON US HOLDINGS INC
  • US20250315078A1 patent drawing
  • US20250315078A1 patent drawing
  • US20250315078A1 patent drawing

AI summary

An apparatus has a collection of ring oscillators. An instruction register block is configured to sequentially address and activate each ring oscillator in the collection of ring oscillators. A multiplexer with input lines is connected to each ring oscillator in the collection of ring oscillators and an output line. A pulse counter is connected to the output line of the multiplexer to count the number of oscillations of a selected ring oscillator within a selected time period to form a multiple bit frequency count output signal. A data shift register receives the multiple bit frequency count output signal and produces a serial frequency count output signal.