Robot Arm Pilot Head GUI for One-Hand Operation Programming

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Solution Overview

Problem

Existing robotic systems require time-consuming and operator-uncomfortable on-line programming methods, which hinder efficient operation.

Innovation Solution

A robotic system with a pilot head equipped with a key panel and D-pad short-stroke key, along with a control unit that allows for predefined operations and parameterization through a graphical user interface, enabling faster and easier programming using a limited number of input elements, potentially with one-hand operation and providing user feedback.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If traditional on-line programming methods are used, then the robot can be programmed, but the programming process is time-consuming and uncomfortable for the operator

Engineering Contradiction:
Improveprogramming speedVSAvoidoperator comfort
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

A graphical user interface acts as an intermediary between the operator and the robot control system. The interface displays visual representations of the work area, robot positions, and operation sequences, allowing operators to program by selecting and arranging graphical elements rather than manually inputting complex coordinate data. This mediator translates simple user actions into precise robot control commands, dramatically improving both programming speed and operator comfort.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces traditional mechanical teaching methods (physically moving the robot through positions and recording coordinates) with a software-based graphical interface system. Operators interact with visual displays and drag-and-drop elements to define trajectories and operations, eliminating the need for manual robot manipulation and coordinate entry. This substitution of mechanical interaction with graphical computation accelerates programming while reducing physical strain on operators.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Ease of operation

If external handheld programming devices are used, then programming can be performed, but reliance on external devices increases complexity and reduces ease of use

Engineering Contradiction:
Improveprogramming simplicityVSAvoidsystem integration
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The programming interface is merged directly into the robot control system's display unit, eliminating the need for separate handheld programming devices. The graphical user interface is integrated into the existing control architecture, combining programming functionality with the robot's native display and processing capabilities. This integration reduces the number of external components while maintaining programming simplicity through the visual interface.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The control unit's display and processing capabilities are designed to serve multiple functions: monitoring robot operation, displaying graphical interfaces for programming, showing work area layouts, and providing feedback during programming. This multi-functional design eliminates the need for dedicated programming devices, as the control system itself provides all necessary programming capabilities through its universal interface.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS10981278B2Robot system
Publication Date: 2021.04.20 KASTANIENBAUM
  • US10981278B2 patent drawing
  • US10981278B2 patent drawing
  • US10981278B2 patent drawing

AI summary

A robot system including at least one robot arm and a control unit which is designed such that it can pre-set at least one pre-defined operation carried out by the robot system. The robot system also includes a display device and at least one input device applied to the robot arm, which is designed such that the sequence of operations of the robot system is set and/or the pre-defined operations of the robot system is parameterized by means of the input device, and which is also designed such that it allows the user to control, on a graphic user interface, represented by the control unit on the display device, the setting of the pre-defined operations of the robot system, the setting of the sequence of operations and/or the parameterization of the pre-defined operations for the robot system.