Robot Arm Articulated Joint Compact Transition Region

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Solution Overview

Problem

Existing robot designs suffer from reduced performance and agility due to a large distance between rolling and articulated joints, which also compromises the rigidity and strength of the robot arm, and attempts to shorten this distance often result in material cross-section issues.

Innovation Solution

A robot arm design featuring limbs connected via articulated and rolling joints with a curved transition region that extends at a small radial distance from the joint, allowing for a compact and stable structure with high performance, and includes a peripheral edge that crosses the parting line between joint portions at a specific angle, maintaining constant radial distance and preventing finger pinching.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of stationary object

If the distance between rolling joint and articulated joint is reduced, then robot compactness and rigidity are improved, but the material cross-section becomes small affecting strength

Engineering Contradiction:
Improvedistance between rolling joint and articulated jointVSAvoidstrength of robot arm
Core Design Contradiction:
Length of stationary objectVSStrength

Solution Approach 1:

The transition region extends the peripheral edge from the joint portion at a radial distance of less than 25 mm, creating a three-dimensional configuration that resolves the contradiction by utilizing spatial arrangement in multiple dimensions rather than simply increasing linear distance

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Length of stationary object

If the distance between rolling joint and articulated joint is reduced, then overall robot length is shortened improving rigidity, but performance and agility are compromised

Engineering Contradiction:
Improveoverall length of robotVSAvoidperformance and agility
Core Design Contradiction:
Length of stationary objectVSProductivity

Solution Approach 1:

The curved transition region with oblique peripheral edge configuration enables dynamic optimization of the joint structure, allowing the robot to achieve both compactness and agility through optimized geometric parameters rather than simply reducing dimensions

Inventive Principle:
Principle #15Dynamics

3Volume of moving object

If transition region extends close to other joint portion, then compactness is improved, but safety risks arise from finger pinching

Engineering Contradiction:
Improvecompactness of joint structureVSAvoidfinger pinching hazard
Core Design Contradiction:
Volume of moving objectVSObject-affected harmful factors

Solution Approach 1:

The oblique extension of the peripheral edge at a controlled radial distance transforms the potential pinching hazard into a beneficial design feature by creating a safe geometric configuration that maintains compactness while preventing finger access to dangerous zones

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Data Source

PatentUS12179344B2Robot arm having an articulated joint
Publication Date: 2024.12.31 AGILE ROBOTS SE
  • US12179344B2 patent drawing
  • US12179344B2 patent drawing
  • US12179344B2 patent drawing

AI summary

The invention relates to a robot arm having at least two limbs (2), which are connected to one another at their ends via an articulated joint (10) so that they can be pivoted relative to one another about a rotation axis (A), the two limbs (2) each comprising at least one joint portion (3) and a transition region (4) adjoined thereto and each extending in a longitudinal direction (L). According to the invention, the transition region (4) of at least one of the limbs (2, 2a) has a circumferential edge (6) which, when viewed from a direction running transverse to the rotation axis (A) and transverse to the longitudinal direction (L), crosses a parting line (9) between the two joint portions (3) and runs at a predefined distance radially outside the joint portion (3) of the other limb (2), the circumferential edge (6) running at a distance, in relation to the rotation axis (A), of less than 25 mm outside the surface of the joint portion (3) of the other limb (2) arranged beneath. In addition, a portion of the circumferential edge (6) extends obliquely to the rotation axis (A) when viewed from a direction running transverse to the rotation axis (A) and transverse to the longitudinal direction (L).