Multi-axis Robot Arm With Telescopic Length Adjustment

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional multi-axis robot arms have a fixed arm module length, limiting their usage scope and restricting their application to specific situations, as they cannot adapt to varying needs.

Innovation Solution

Incorporating telescopic arm modules with a telescopic tube and shaft, allowing the arm module length to be adjusted by axial extension or retraction, and secured using fastening elements, enabling the robot arm to accommodate different usage requirements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a constant length structure is used for the arm module, then the structure is simple and easy to manufacture, but the usage scope is severely restricted

Engineering Contradiction:
Improvearm module structureVSAvoidusage scope
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The arm module transitions from a fixed constant length structure to a dynamic telescopic structure that can adjust its length. The telescopic arm module includes a telescopic tube and telescopic shaft that can extend and retract, allowing the robot arm to adapt to different usage scenarios while maintaining structural simplicity through standardized telescopic mechanisms.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The length parameter of the arm module is made variable through the telescopic mechanism. The telescopic shaft can be positioned at different extension levels within the telescopic tube, and fastening elements secure it at specific positions, enabling the same arm module to serve multiple functions across different application scenarios.

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If a telescopic arm module is introduced to vary the length, then the usage scope is improved, but the device complexity increases

Engineering Contradiction:
Improveusage scopeVSAvoidarm module structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The telescopic shaft is nested within the telescopic tube, with the shaft projecting into the tube's interior space. This nested configuration allows the arm module to achieve variable length functionality while minimizing the overall space occupation and reducing structural complexity compared to alternative extension mechanisms.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The arm module is segmented into distinct functional components: the telescopic tube, telescopic shaft, and fastening elements. This segmentation allows for independent manufacturing, assembly, and maintenance of each component, simplifying the overall device complexity while enabling the telescopic functionality required for expanded usage scope.

Inventive Principle:
Principle #1Segmentation

3Adaptability or versatility

If the telescopic shaft is made adjustable to different positions, then the versatility is enhanced, but the fastening and securing mechanism becomes more complex

Engineering Contradiction:
Improvetelescopic shaft positioningVSAvoidfastening elements structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The fastening elements are designed to be simple securing mechanisms that rely on basic mechanical engagement between the telescopic shaft and telescopic tube. The system uses straightforward fastening and unfastening actions without requiring complex locking mechanisms, automated systems, or multiple securing components, thereby enhancing versatility while keeping the fastening mechanism simple.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS11312028B2Multi-axis robot arm
Publication Date: 2022.04.26 CHENG UEI PRECISION IND CO LTD
  • US11312028B2 patent drawing
  • US11312028B2 patent drawing
  • US11312028B2 patent drawing

AI summary

A multi-axis robot arm includes a pedestal, a plurality of knuckle modules and at least one telescopic arm module. Two ends of two adjacent knuckle modules close to and facing each other have a first connecting structure and a second connecting structure, respectively. The at least one telescopic arm module includes a telescopic tube and a telescopic shaft. One end of the telescopic tube is fastened to the first connecting structure. A surface of the other end of the telescopic tube faces towards the second connecting structure. One end of the telescopic shaft facing towards the first connecting structure projects into the telescopic tube. The other end of the telescopic shaft is fastened to the second connecting structure. The one end of the telescopic shaft is telescopically connected with and fastened in the telescopic tube.