Vertical Articulated Robot Base with Extended Columnar Member

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Solution Overview

Problem

In workspaces where humans and robots collaborate, floor-installed robots occupy valuable space, limiting the available human workspace, and existing ceiling-suspended robots are not practical for all environments.

Innovation Solution

A 6-axis vertical articulated robot design featuring a base with a flat installation surface and a columnar member extending upward, allowing the first arm to pivot below a horizontal axis, with the columnar member being longer and having the same sectional area as the arm, enabling a lightweight, slim design that ensures a large human workspace without occupying excessive space.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the robot is installed on the floor surface, then the robot can be easily installed and maintained, but the workspace is occupied by the robot, limiting the human workspace

Engineering Contradiction:
Improveease of installationVSAvoidhuman workspace
Core Design Contradiction:
Ease of operationVSArea of stationary object

Solution Approach 1:

The patent transitions the robot from traditional floor installation to ceiling suspension, changing the installation dimension from horizontal (floor) to vertical (ceiling). This dimensional change allows the robot to operate in the vertical space above the human workspace, eliminating the conflict between robot installation area and human workspace while maintaining ease of installation through the base structure with flat installation surface member.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Stability of the object's composition

If the columnar member is made longer to extend beyond the first arm, then the center of gravity stabilizes and prevents falling during relocation, but the device complexity increases

Engineering Contradiction:
Improvecenter of gravity stabilityVSAvoidbase structure complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The columnar member extends beyond the first arm to act as a counterweight that stabilizes the robot's center of gravity. This extended columnar structure prevents the robot from falling during relocation by positioning the center of gravity within the base, eliminating the need for complex active stabilization systems while maintaining simplicity through passive gravitational balancing.

Inventive Principle:
Principle #8Anti-weight (Counterweight)

Solution Approach 2:

The patent optimizes the columnar member's length parameter to be greater than the first arm length, creating a specific geometric relationship that naturally stabilizes the center of gravity. This parameter change transforms the base structure into a self-stabilizing system where the extended columnar member's mass distribution automatically balances the robot during relocation without requiring additional complex mechanisms.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS11426866B2Robot
Publication Date: 2022.08.30 FANUC LTD
  • US11426866B2 patent drawing
  • US11426866B2 patent drawing
  • US11426866B2 patent drawing

AI summary

A robot that includes a base that is provided with a flat installation surface member that is disposed on an installation target surface and a columnar member that extends upward from the installation surface member; and a first arm, one end of which is supported so as to be rotatable about a first horizontal axis located above the columnar member of the base and that has a motion range below the first horizontal axis. The columnar member has a length that is equal to or longer than the length of the first arm and has a uniform transverse sectional area that is the same as the first arm.