Industrial Robot Base Coupling Frame Vibration Isolation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Industrial robots used in production lines for testing optical and electronic devices face challenges in reducing vibration impacts during operations, leading to elongated cycle times and reduced accuracy due to the high cost and positioning limitations of vibration isolation mechanisms, and issues with base installation accuracy when bases are spatially separated.

Innovation Solution

An industrial robot system comprising a first base supporting the robot main body, a second base for work placement, and a coupling frame that integrates these bases via their bottom portions, elongating the vibration transmission pathway and enhancing installation accuracy by fixing the second base to the floor with anchor bolts.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a vibration isolation mechanism is installed in the transfer robot or test unit, then vibration transmission to works is reduced, but the mechanism itself is expensive and reduces positioning accuracy

Engineering Contradiction:
Improvevibration transmissionVSAvoidpositioning accuracy
Core Design Contradiction:
Object-affected harmful factorsVSManufacturing precision

Solution Approach 1:

The patent extracts the vibration isolation function from the robot or test unit and relocates it to the base structure. By providing a vibration isolation mechanism between the base and the floor surface, the harmful vibrations are isolated at the source without interfering with the positioning accuracy of the robot arm or workpiece handling operations.

Inventive Principle:
Principle #2Taking out (Extraction)

2Object-affected harmful factors

If two bases are spatially separated to reduce vibrations, then camera vibrations are reduced, but installation accuracy and workability deteriorate

Engineering Contradiction:
ImprovevibrationsVSAvoidinstallation workability
Core Design Contradiction:
Object-affected harmful factorsVSEase of manufacture

Solution Approach 1:

The patent merges the first base (supporting robot) and second base (supporting worktable) into a single integrated base structure. This unified base is then positioned as one unit on the floor surface with proper alignment, ensuring high installation accuracy while still maintaining vibration isolation through the mechanism between the base and floor.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS10279468B2Industrial robot for performing processing on works
Publication Date: 2019.05.07 SONY GROUP CORP
  • US10279468B2 patent drawing
  • US10279468B2 patent drawing
  • US10279468B2 patent drawing

AI summary

To reduce influence of vibrations resulting from operations of a robot and also ensure excellent workability in installation.An industrial robot according to an embodiment of the present technology includes a robot main body, a first base, a second base, and a coupling frame. The first base includes a first upper end portion and a first bottom portion, the first upper end portion supporting the robot main body, the first bottom portion being provided on a floor surface. The second base includes a second upper end portion and a second bottom portion, a plurality of works processed by the robot main body being placed on the second upper end portion, the second bottom portion being provided on the floor surface. The coupling frame couples the first bottom portion and the second bottom portion to each other.