Horizontally Articulated Robot Base Layout for Smaller Footprint

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Solution Overview

Problem

Horizontally articulated robots have a large installation area due to the separation of the robot and control device, restricting installation locations.

Innovation Solution

Integrating at least part of the control device and power source board inside the base of the horizontally articulated robot, with the drive unit and motor having a built-in amplification unit, and incorporating a display on the casing for reduced footprint and improved layout flexibility.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If the control device is disposed separately from the horizontally articulated robot, then the control device can be independently maintained and upgraded, but the installation area (footprint) increases and installation locations become restricted

Engineering Contradiction:
ImproveIndependent maintenance and upgrade capabilityVSAvoidInstallation area (footprint)
Core Design Contradiction:
Ease of manufactureVSArea of stationary object

Solution Approach 1:

The control device is nested inside the base of the robot, with the power source board and control board housed within the base structure. This nesting approach reduces the overall footprint while maintaining functional separation for maintenance purposes.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The control device components (power source board, control board) are merged into the base structure, forming an integrated unit that reduces installation area while preserving independent maintenance capability through modular design.

Inventive Principle:
Principle #5Merging (Combining)

2Area of stationary object

If the control device is integrated inside the base, then the footprint is reduced and layout flexibility is improved, but the complexity of internal arrangement increases

Engineering Contradiction:
ImproveFootprintVSAvoidInternal arrangement complexity
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The control device is segmented into distinct functional modules: power source board for power supply, control board for control operations, and drive units for actuation. This segmentation simplifies the internal arrangement by organizing components into functional groups with dedicated mounting areas.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the base are assigned to different functional requirements: the power source board is positioned in areas requiring power distribution access, control boards are placed near control interfaces, and drive units are located near the arms they control. This local optimization reduces internal complexity.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS10919145B2Horizontally articulated robot
Publication Date: 2021.02.16 SEIKO EPSON CORP
  • US10919145B2 patent drawing
  • US10919145B2 patent drawing
  • US10919145B2 patent drawing

AI summary

A horizontally articulated robot includes a base, a first arm provided at the base, and a control device controlling the first arm, in which at least a part of the control device is located inside the base.