Robot Charging Station Docking via Laser and Infrared Fusion

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Solution Overview

Problem

Current intelligent robots face challenges in accurately identifying and docking with charging stations, often resulting in collisions and reduced efficiency due to the reliance on infrared sensors, which can be misled by obstacles and result in slow navigation.

Innovation Solution

Implementing a method that combines laser ranging and feature recognition with infrared guiding signals to detect and accurately identify the charging station, allowing for precise navigation and docking, even in the presence of obstacles.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If the robot uses only infrared sensor for guiding signal to reach charging station, then the robot can navigate towards charging station, but the search speed is slow and the robot may collide with hollow obstacles

Engineering Contradiction:
Improvesearch speed for charging stationVSAvoididentification accuracy of charging station
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The patent combines infrared guiding signals with laser ranging and laser feature recognition to create a multi-sensor navigation system. The infrared sensor provides initial guidance direction, while laser ranging detects distance to charging station, and laser feature recognition confirms charging station identity, together resolving the contradiction between search speed and identification accuracy.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent introduces laser ranging and laser feature recognition as intermediary detection mechanisms between the infrared sensor and the charging station. These intermediaries verify the presence and identity of the charging station before the robot commits to docking, preventing collisions with hollow obstacles while maintaining navigation efficiency.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If the robot uses collision detection to identify charging station position, then the robot can dock with charging station, but the identification efficiency is reduced and damage probability increases

Engineering Contradiction:
Improvedocking accuracyVSAvoididentification efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent replaces the mechanical collision detection system with optical detection systems (laser ranging and laser feature recognition). The laser sensors detect the charging station's position and features without physical contact, substituting mechanical interaction with optical field interaction, thereby improving identification efficiency and reducing damage risk.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces laser ranging and laser feature recognition as intermediary detection layers between the robot and charging station. These optical intermediaries provide precise position and identity information before docking occurs, eliminating the need for collision-based identification while maintaining docking accuracy.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Measurement precision

If the robot increases collision times during docking process, then the robot can identify charging station position, but the damage probability and time consumption increase

Engineering Contradiction:
Improveposition identification precisionVSAvoiddocking time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent replaces mechanical collision-based position identification with optical laser ranging and feature recognition. The laser system measures distance and identifies charging station features instantaneously without physical contact, achieving high position identification precision while dramatically reducing docking time.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent performs preliminary position and identity verification using laser ranging and feature recognition before the actual docking action. This preliminary optical detection establishes precise positioning information in advance, eliminating the need for repeated collisions during docking and reducing overall time consumption.

Inventive Principle:
Principle #10Preliminary action

4Ease of operation

If the robot relies on infrared guiding signal alone, then the robot can follow guiding signal, but the robot cannot identify hollow obstacles and may collide with them

Engineering Contradiction:
Improvenavigation simplicityVSAvoidobstacle identification accuracy
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent merges infrared guiding signal navigation with laser ranging obstacle detection. The infrared sensor maintains simple navigation toward the charging station, while the laser ranging sensor simultaneously detects hollow obstacles by measuring reflected laser intensity, together resolving the contradiction between navigation simplicity and obstacle identification accuracy.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This combination significantly improves the robot's ability to accurately recognize the charging station, reduces collisions, and accelerates the docking process by compensating for the blind spots of infrared signals and avoiding misidentification of obstacles.

Implementation Method 1

detecting a distance to a charging station according to a laser ranging signal

Methodology Applied
Scientific EffectLaser ranging: LIDAR

Implementation Method 2

starting laser feature recognition when the distance is determined less than a preset distance, where the laser feature recognition is configured to identify the charging station

Methodology Applied
Scientific EffectLaser feature recognition: LIDAR

Implementation Method 3

the robot, when at a long distance, follows infrared guiding signal of the charging station to reach a position near the charging station by using the infrared sensor

Methodology Applied
Scientific EffectInfrared radiation detection: Infrared Radiation

Data Source

PatentUS11635766B2Method for docking and automatically charging robot, charging station and robot
Publication Date: 2023.04.25 SHENZHEN SILVER STAR INTELLIGENT TECH CO LTD
  • US11635766B2 patent drawing
  • US11635766B2 patent drawing
  • US11635766B2 patent drawing

AI summary

Embodiments of the present application relate to the field of robots, and disclose a method and a device for automatically charging a robot, a charging station and a robot. The method for automatically charging a robot in the present application, applied to the robot, includes the steps of: detecting a distance to a charging station according to a laser ranging signal; starting laser feature recognition when the distance is determined less than a preset distance, where the laser feature recognition is configured to identify the charging station; and performing docking process according to a recognition result of the laser feature recognition, a laser ranging signal and an infrared guiding signal. The method for automatically charging a robot in the embodiments enables the intelligent robot to quickly and accurately find the charging station, and accurately perform the docking process and automatically charging.