Robot Conduction Path Structure Using Conductive Arm Members

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Solution Overview

Problem

Existing conduction path structures in robots are complex due to wire management issues and redundant insulation, making assembly difficult and increasing the risk of electrical insulation failures.

Innovation Solution

A conduction path structure where conductive structural members form electrically independent paths within robot arms, covered with insulating flexible material, serving both as structural support and power/control signal conduits, eliminating the need for additional cables and reducing insulation redundancy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If wires are accommodated in a housing provided in an arm member to prevent tangling, then wire management is improved, but the conduction path structure becomes complex and assembly becomes difficult

Engineering Contradiction:
Improvewire managementVSAvoidconduction path structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges the structural arm members with conduction path functions by making the arm members themselves conductive. This eliminates the need for separate housings to accommodate wires, as the arm structure directly serves as the conduction path, thereby simplifying the overall structure while maintaining reliable power and signal transmission to the actuator.

Inventive Principle:
Principle #5Merging (Combining)

2Reliability

If a flexible material covers the robot arm to improve safety, then safety is improved, but double insulation is applied to the covered portion which is redundant and increases complexity

Engineering Contradiction:
ImprovesafetyVSAvoidinsulation structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent extracts the redundant insulation layer from the design. Since the arm members are already made conductive and serve as conduction paths, the flexible covering material provides sufficient insulation without requiring an additional insulation layer. This eliminates double insulation while maintaining safety, thereby reducing structural complexity.

Inventive Principle:
Principle #2Taking out (Extraction)

3Reliability

If additional cables are used for power and control signals, then conduction paths are established, but the structure becomes complex and assembly efficiency decreases

Engineering Contradiction:
Improveconduction path establishmentVSAvoidassembly efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent makes the arm members multi-functional by designing them to serve both as structural support and as conduction paths for power and control signals. This eliminates the need for separate cables, simplifies the conduction path structure, and significantly improves assembly efficiency while ensuring reliable electrical connections to the actuator.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design simplifies the conduction path structure, enhances safety by reducing insulation redundancy, and improves assembly efficiency while maintaining electrical independence and mechanical strength.

Implementation Method 1

conduction paths through which driving power and/or a control signal is supplied to the actuator

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Implementation Method 2

serving both as structural support and power/control signal conduits, eliminating the need for additional cables and reducing insulation redundancy

Methodology Applied
Scientific EffectElectrical insulation: Electrical Resistance

Data Source

PatentUS10456932B2Conduction path structure of robot
Publication Date: 2019.10.29 FANUC LTD
  • US10456932B2 patent drawing
  • US10456932B2 patent drawing
  • US10456932B2 patent drawing

AI summary

A conduction path structure of a robot in which a conduction path has a simplified structure is provided. A conduction path structure of a robot includes: a structural mechanism which functions as a support and has a conductor portion; an actuator that operates the structural mechanism; and a conduction path through which driving power and/or a control signal is supplied to the actuator, wherein the conduction path also serves as the conductor portion of the structural mechanism.