Robot Actuator Control Board Layout for Compact Power and Cooling

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Solution Overview

Problem

Existing control devices with servo and brake control boards are oversized due to the large circuits required for powering manipulators, which hinders downsizing efforts.

Innovation Solution

A control device configuration featuring a plate-shaped communication board, a plate-shaped control board with attached amplifier boards and brake power supply units, where the amplifier boards are arranged to face each other with a heat sink in between, and a protection member to prevent damage to electronic components, allowing for reduced size and enhanced cooling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If servo control board and brake control board are used to supply electric power to manipulator, then power supply capability is improved, but device size increases

Engineering Contradiction:
Improvepower supply capabilityVSAvoidcontrol device size
Core Design Contradiction:
PowerVSVolume of stationary object

Solution Approach 1:

The patent combines the servo control board and brake control board into a single integrated control board. The control board includes both a servo control unit for controlling the servomotor and a brake control unit for controlling the electromagnetic brake, eliminating the need for separate control boards and reducing overall device size while maintaining full power supply capability.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The control board is designed as a multi-functional unit that performs both servo control and brake control functions. By integrating multiple control functions into a single board with shared power supply circuits, the device achieves universal control capability without requiring separate dedicated boards for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Temperature

If amplifier board and brake power supply unit are arranged facing each other, then cooling efficiency is improved, but device layout complexity increases

Engineering Contradiction:
Improvecooling efficiencyVSAvoidlayout complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The patent employs asymmetric arrangement of the amplifier board and brake power supply unit, positioning them on opposite sides of the control board rather than in a symmetric configuration. This asymmetric layout optimizes thermal management by creating effective cooling pathways while simplifying the overall structural design compared to more complex symmetric arrangements.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The amplifier board and brake power supply unit are arranged in a spatial configuration that utilizes three-dimensional space efficiently. By positioning these components to face each other across the control board, the design creates vertical and horizontal separation that enhances cooling airflow paths without requiring additional lateral space, effectively using dimensional arrangement to solve thermal management.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively downsizes the control device while maintaining efficient power supply to actuators and electromagnetic brakes, preventing damage to electronic components and improving cooling efficiency, enabling the control of multiple robots with a single device.

Implementation Method 1

a brake power supply unit (22) disposed opposite the communication board (28) across the amplifier board (32) and configured to drive an electromagnetic brake (16)

Methodology Applied
Scientific EffectElectromagnetic force: Lorentz Force

Implementation Method 2

an amplifier board (32) configured in a plate shape and having one side attached to the communication board (28) and provided with a power module (20) for driving an actuator (14)

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS10987802B2Control device
Publication Date: 2021.04.27 FANUC LTD
  • US10987802B2 patent drawing
  • US10987802B2 patent drawing

AI summary

A control device includes: a casing; a communication board configured in a plate shape; a control board configured in a plate shape and having one side attached to the communication board; an amplifier board configured in a plate shape and having one side attached to the communication board and provided with a power module for driving an actuator of a robot; and a brake power supply unit disposed opposite the communication board across the amplifier board and configured to drive an electromagnetic brake of the actuator.