Robot Crane Cooperative Work System for Extended Transfer Range
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Conventional systems that transfer workpieces using robots are limited by the robot's operation region, requiring increased floor space and lacking integration with cranes for efficient transfer and processing, especially when the workpiece needs to be moved outside this region.
Innovation Solution
A robot and crane cooperative work system where the robot can attach or detach the workpiece from the crane, allowing the crane to move it outside the robot's operation region, enabling processing without the need for additional automation equipment, such as conveyor systems.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Extent of automation
If a robot transfers the workpiece within its operation region, then the transfer can be performed automatically, but the workpiece cannot be transferred to spots outside the robot's operation region
Solution Approach 1:
The patent combines the robot and crane into a cooperative work system where the robot handles automatic gripping and positioning while the crane provides extended transport capability. This merging allows the system to achieve both automatic operation and extended transfer range beyond the robot's original operation region.
Solution Approach 2:
The crane acts as an intermediary device between the robot and distant workpiece locations. The robot transfers the workpiece to the crane within its operation region, and the crane then transports it to spots outside the robot's operation region, effectively extending the system's versatility.
2Adaptability or versatility
If an automatic conveyor transfer device is used to transfer the workpiece outside the robot's operation region, then the transfer range is extended, but the floor area required increases significantly
Solution Approach 1:
Instead of using a horizontal conveyor system that occupies significant floor area, the patent utilizes the vertical dimension by employing a crane that moves along overhead rails. This dimensional change allows extended transfer range without increasing the horizontal footprint of the system.
Solution Approach 2:
The crane serves multiple functions: it acts as a transport device for extending the robot's reach, and it can also function as a lifting device for heavy workpieces. This multi-functionality replaces the need for separate conveyor systems, reducing overall floor area requirements.
3Extent of automation
If conventional automated transfer systems are implemented, then operator reduction is achieved, but special equipment such as automatic conveyor transfer devices must be provided
Solution Approach 1:
The patent leverages the existing crane, which is commonly present in industrial facilities, and makes it work cooperatively with the robot. This approach achieves automation benefits without requiring specialized conveyor equipment, thereby reducing device complexity while maintaining operator reduction goals.
Solution Approach 2:
The system uses existing infrastructure (the crane) already present in the facility rather than requiring new specialized equipment. This self-service approach allows the robot to achieve extended transfer capability by utilizing resources already available in the work environment.
Data Source
AI summary
A robot and crane cooperative work system, includes a robot including a hand and an arm which are capable of treating a workpiece or to which a tool is mountable; and a crane which moves the workpiece or the robot, while suspending the workpiece or the robot by the crane, the robot treats the workpiece or the robot in such a manner that the robot operates the hand and the arm to attach the workpiece or the robot to the crane or detach the workpiece or the robot from the crane, the crane moves the workpiece or the robot, and the robot processes the workpiece.