Robot Dust Collector Detection Device with Linear Cover Motion Sensing

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Solution Overview

Problem

Robot dust collectors with detection devices protruding upward are prone to getting caught under objects, making it difficult for the device to escape and perform avoidance actions.

Innovation Solution

A detection device with an optical sensor, a linearly movable cover member, and a motion sensor that detects the movement of the cover member to detect contact with objects, allowing the device to adjust its movement accordingly.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the detection device protrudes upward from the top surface to enable non-contact detection, then the detection capability is improved, but the device is likely to get caught on the underside of objects

Engineering Contradiction:
Improvedetection capabilityVSAvoidrisk of getting caught
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The detection device is designed with movable components that allow it to dynamically adjust its position. The cover member can move linearly to expose or protect the optical sensor, and the detection member moves with the cover member to detect contact forces, enabling the system to adapt between detection mode and protection mode

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The cover member acts as an intermediary between the optical sensor and the external environment. It provides a protective barrier that can be moved to prevent direct contact with objects while still allowing the optical sensor to function when the cover is in the exposed position

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If the detection device is made robust to avoid getting caught, then the reliability is improved, but the device complexity increases

Engineering Contradiction:
Improveavoidance of getting caughtVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The detection device is segmented into distinct functional components: the optical sensor for non-contact detection, the cover member for protection and contact detection, the detection member coupled to the cover member, and the motion sensor for detecting movement. This segmentation allows each component to perform its specific function with simple structure

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The cover member serves multiple functions: it protects the optical sensor from damage, acts as a contact detection element when it touches objects, and provides structural support for the detection member. This multi-functionality reduces the need for additional protective components

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables effective detection of contact between the detection device and objects, enabling the robot dust collector to avoid getting stuck and facilitating safe navigation.

Implementation Method 1

an optical sensor configured to detect an object around the robot dust collector

Methodology Applied
Scientific EffectOptical detection: Reflection

Implementation Method 2

a motion sensor configured to detect movement of the detection member

Methodology Applied
Scientific EffectMotion detection:

Data Source

PatentUS20250248575A1Detection device and robot dust collector
Publication Date: 2025.08.07 MAKITA CORP
  • US20250248575A1 patent drawing
  • US20250248575A1 patent drawing
  • US20250248575A1 patent drawing

AI summary

A detection device provided in a robot dust collector includes: an optical sensor configured to detect an object around the robot dust collector; a cover member arranged at least partially around the optical sensor and configured to move linearly; a detection member configured to move linearly in conjunction with the cover member; and a motion sensor configured to detect movement of the detection member.