Robot Hand Position Correction During Arm Motion

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Solution Overview

Problem

Industrial robots face challenges in maintaining cycle time efficiency during position and orientation measurement and correction of operation targets, especially with large time constants and potential collisions or re-grasping due to positional deviations.

Innovation Solution

A robot system with a controlled arm tip portion and hand mechanism that performs relative position and orientation measurement and correction while moving, using a position and orientation measurement unit and control unit to adjust the hand's position and orientation based on measured data, allowing for precise correction without increasing cycle time.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the operation target is made to hit an object having a known position and orientation for measurement, then the position and orientation can be measured, but the cycle time increases

Engineering Contradiction:
Improveposition and orientation measurementVSAvoidcycle time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent applies preliminary action by measuring the position and orientation of the operation target immediately before grasping, using a distance detector on the hand. This allows the measurement to be completed in advance, avoiding time loss during the grasping operation itself. The system calculates the required hand movement amount based on this preliminary measurement and automatically adjusts the hand position, eliminating the need to slow down the cycle for post-grasping measurements.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent replaces the mechanical hitting method with a non-contact measurement system. Instead of making the operation target hit an object to determine position and orientation, the system uses a distance detector (optical sensor) mounted on the hand to measure the target's position and orientation remotely. This substitution eliminates the mechanical impact and the associated time loss while achieving accurate measurement.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Strength

If the arm has a large moment of inertia to maintain rigidity, then the arm is rigid, but the time constant becomes large

Engineering Contradiction:
Improvearm rigidityVSAvoidtime constant
Core Design Contradiction:
StrengthVSDuration of action of moving object

Solution Approach 1:

The patent performs position and orientation measurement and correction calculations before the arm movement begins. By determining the required hand position adjustment in advance based on preliminary measurement data, the system can initiate arm movement immediately without waiting for measurement completion during motion. This preliminary calculation approach compensates for the arm's large time constant by ensuring all computational steps are finished before movement starts.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent implements continuous measurement and correction by performing distance detection continuously or at frequent intervals during the operation. Rather than stopping the arm to measure, the system continuously monitors the operation target's position and orientation, allowing the arm to maintain continuous motion while corrections are calculated and applied in real-time, thus keeping the useful action continuous despite the large time constant.

Inventive Principle:
Principle #20Continuity of useful action

3Manufacturing precision

If the position and orientation measurement is performed after grasping, then the correction can be made, but the time for measurement and correction becomes short

Engineering Contradiction:
Improveposition and orientation correctionVSAvoidmeasurement and correction time
Core Design Contradiction:
Manufacturing precisionVSLoss of time

Solution Approach 1:

The patent performs the critical measurement action preliminarily by equipping the hand with a distance detector that measures the operation target's position and orientation immediately before grasping. This preliminary measurement provides the data needed for correction calculations, allowing the system to prepare correction values in advance rather than rushing to measure after grasping. The measurement is built into the grasping sequence itself, eliminating time constraints.

Inventive Principle:
Principle #10Preliminary action

4Reliability

If the operation target is not correctly arranged in predetermined position and orientation, then the part cannot be completely grasped, but arranging it precisely increases setup time

Engineering Contradiction:
Improvegrasping reliabilityVSAvoidsetup time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent implements feedback by using the distance detector on the hand to continuously measure the actual position and orientation of the operation target during the grasping operation. This measurement feedback is fed back to the control system, which automatically calculates the deviation from the predetermined position and determines the required hand movement amount to compensate. This closed-loop feedback system allows reliable grasping without requiring precise manual setup, as the system self-corrects based on real-time measurement feedback.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent applies self-service by enabling the robot system to automatically measure, calculate, and correct its own positioning errors without human intervention. The distance detector on the hand performs self-measurement of the operation target's position, the control system performs self-calculation of the required correction, and the arm automatically executes self-adjustment to achieve correct grasping position. This self-service capability eliminates the need for time-consuming manual setup and verification.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS9043023B2Robot system, and control apparatus and method thereof
Publication Date: 2015.05.26 CANON KK
  • US9043023B2 patent drawing
  • US9043023B2 patent drawing
  • US9043023B2 patent drawing

AI summary

A robot system, including an arm capable of controlling a position and orientation of an arm tip portion, a hand, which is attached to the arm tip portion and which includes a grasping mechanism configured to grasp an operation target, capable of controlling a relative position and orientation from the arm tip portion of the grasped operation target, and a position and orientation measurement apparatus configured to perform relative position and orientation measurement from the arm tip portion of the grasped operation target, wherein measurement of the relative position and orientation from the arm tip portion of the operation target is performed after the operation target is grasped by the grasping mechanism, while the arm tip portion is still moving, and correction of the relative position and orientation from the arm tip portion of the hand is performed based on a result of the position and orientation measurement so that the arm tip portion takes a predetermined relative position and orientation from the arm tip portion.