Robot Load Compensation via Preloaded Elastic Body

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Solution Overview

Problem

Robot apparatuses with movable portions, such as legs or arms, face continuous power consumption even when stationary due to deadweight loads, leading to inefficiency and increased energy usage.

Innovation Solution

Incorporating a load compensation mechanism using an elastic body with an initial displacement setting section that calculates and applies an initial displacement amount based on the weight of luggage and the robot's body weight, allowing the elastic body to generate a restoring force and reduce the load on joint actuators, thereby minimizing power consumption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If an actuator continuously operates to maintain a stationary posture of the movable portion, then the desired position or posture is maintained, but power consumption increases

Engineering Contradiction:
Improveposture maintenanceVSAvoidpower consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent applies counterweight principle by using a spring mechanism that generates elastic force to compensate for the gravitational load of the movable portion. The spring is pre-loaded to create an upward force that balances the downward weight, allowing the actuator to remain stationary rather than continuously operating, thus reducing power consumption while maintaining posture stability

Inventive Principle:
Principle #8Anti-weight (Counterweight)

Solution Approach 2:

The patent implements preliminary action by pre-compressing or pre-extending the spring during the initialization phase to store elastic potential energy. This preliminary displacement of the spring creates a restoring force that automatically compensates for the deadweight load before the actuator needs to operate, enabling passive support of the movable portion's weight

Inventive Principle:
Principle #10Preliminary action

2Device complexity

If a fixed spring constant is used for deadweight compensation, then the structure is simple, but the compensation is ineffective under varying loads

Engineering Contradiction:
Improvecompensation mechanismVSAvoidload adaptability
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The patent applies dynamics principle by making the spring constant variable rather than fixed. The system dynamically adjusts the spring constant based on the detected load conditions - using a first spring constant when the movable portion is stationary and a second spring constant when moving. This dynamic adaptation allows the compensation mechanism to effectively handle varying loads while maintaining reasonable structural complexity

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent implements parameter changes by modifying the spring constant parameter according to operational conditions. The control unit detects whether the movable portion is in motion or stationary and selects appropriate spring constant values from multiple available springs or adjustable mechanisms, thereby adapting the elastic properties to match the current load and operational state for optimal compensation performance

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables the robot apparatus to maintain a desired posture with reduced power consumption, improving energy efficiency and extending battery life by dynamically adjusting the load compensation based on varying loads and positions.

Implementation Method 1

a load compensation section utilizing an elastic body to compensate for a load acting on the movable portion

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

an initial displacement amount setting section applying, to the elastic body, an initial displacement amount corresponding to a desired position or posture of the movable portion

Methodology Applied
Scientific EffectMechanical Force: Mechanical Force

Data Source

PatentUS12179358B2Robot apparatus, method for controlling robot apparatus, and load compensation apparatus
Publication Date: 2024.12.31 SONY GROUP CORP
  • US12179358B2 patent drawing
  • US12179358B2 patent drawing
  • US12179358B2 patent drawing

AI summary

Provided is a robot apparatus that includes a load compensation function dealing with a variation in load, where the robot apparatus includes one or more movable portions, a load compensation section utilizing an elastic body to compensate for a load acting on the movable portion, and an initial displacement amount setting section applying, to the elastic body, an initial displacement amount corresponding to a desired position or posture of the movable portion. The initial displacement setting section includes an actuator displacing the elastic body by an initial displacement amount and locks the actuator with the elastic body remaining displaced by the initial displacement amount. The movable portion is a leg including a joint portion having a degree of rotational freedom around a pitch axis, and the initial displacement amount setting section sets the initial displacement amount on the basis of a toe force of the leg.