Window-Wiping Robot Pin Engagement Sensing for Accurate Rotation

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Solution Overview

Problem

Existing self-moving window-wiping robots face issues with accurately engaging and disengaging their base body and outer frame during rotation, leading to inefficient operation due to tiny deviations, which prevents normal functioning.

Innovation Solution

A self-moving device equipped with a detection mechanism, such as an optical coupling sensor, a Hall sensor, or an electromagnet, that controls the engagement of a fixing pin with a pin slot, allowing the base body to rotate freely when disengaged and fix when engaged, ensuring accurate posture adjustment for effective walking.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If an engagement mechanism is employed to facilitate rotation in situ, then the window-wiping robot can rotate at side or corner of the window, but the engagement mechanism is unable to be engaged in place due to a tiny deviation during rotation

Engineering Contradiction:
Improverotation capabilityVSAvoidengagement accuracy
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent employs a detection mechanism that detects whether the pin head is engaged within the pin slot to provide feedback to the control unit. This feedback system enables the robot to monitor its engagement state and make necessary adjustments, ensuring accurate positioning and reliable engagement despite minor deviations during rotation.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent replaces a purely mechanical engagement system with an integrated system that combines mechanical components (pin head and pin slot) with optical detection (detection mechanism) and electronic control (control unit). This substitution allows for precise detection and control of the engagement state, overcoming the limitations of mechanical tolerance alone.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Ease of operation

If the base body is rotatably connected to the outer frame, then the base body can rotate with respect to the outer frame, but the robot cannot work normally because the engagement mechanism is unable to be engaged in place

Engineering Contradiction:
Improverotation freedomVSAvoidengagement positioning
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The detection mechanism provides real-time feedback on the engagement state, allowing the control unit to adjust the rotation and positioning of the base body relative to the outer frame. This feedback loop ensures that the pin head is accurately positioned within the pin slot, achieving both rotation freedom and precise engagement positioning.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The detection mechanism is pre-positioned to detect the engagement state before the robot proceeds with its operation. This preliminary detection ensures that the engagement is properly established before the robot begins its window-wiping task, preventing operational failures due to improper engagement.

Inventive Principle:
Principle #10Preliminary action

3Measurement precision

If a detection mechanism is added to detect the engagement state, then the robot can accurately detect and adjust posture, but the device complexity increases

Engineering Contradiction:
Improveengagement state detectionVSAvoiddetection and control system
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces complex mechanical sensing systems with an optical detection mechanism that uses light transmission to detect the engagement state. This substitution simplifies the overall system by using non-contact optical sensing rather than complex mechanical switches or sensors, reducing mechanical complexity while maintaining high measurement precision.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The detection mechanism serves multiple functions: it detects whether the pin head is engaged within the pin slot, provides feedback to the control unit, and enables automatic posture adjustment. This multi-functionality reduces the need for separate detection and control components, thereby reducing overall device complexity while achieving precise measurement.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device accurately detects the engagement state and adjusts the posture to ensure the base body and outer frame walk together in an engaged state, enhancing operational efficiency and reliability.

Implementation Method 1

the detection mechanism is an optical coupling sensor provided on the base body

Methodology Applied
Scientific EffectOptical coupling: Optical Fibre

Data Source

PatentUS10196103B2Self-moving device and walking control method thereof
Publication Date: 2019.02.05 ECOVACS ROBOTICS CO LTD
  • US10196103B2 patent drawing
  • US10196103B2 patent drawing
  • US10196103B2 patent drawing

AI summary

The self-moving device comprises an outer frame (100), and a base body (200) rotatably connected on the outer frame (100). The base body (200) includes a control unit and a walking unit. A fixing pin (300) is connected to the base body (200). One end of the fixing pin (300) is movably fixed to the base body (200), and the other end is a pin head (320). When the pin head (320) is engaged within the pin slot (110), the base body (200) is connected to and engaged with the outer frame (100). When the pin head (320) is separated from the pin slot (110), the base body (200) rotates with respect to the outer frame (100). When the detection mechanism detects that the pin head (320) is engaged and fixed within the pin slot (110), the control unit controls the walking unit.