Robot Vision Correction via Transparent Barrier Reference

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Solution Overview

Problem

Robots that perform tasks based on images struggle with accuracy and efficiency when the position and posture of objects in the workspace change, as they require re-teaching and can't accurately adapt to shifts in the workspace environment.

Innovation Solution

A robot system that uses an image pickup section with a transparent member between the robot and the workspace, allowing it to operate on picked-up images to improve efficiency and accuracy by correcting for distortions and maintaining precise positioning and posture calculations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a transparent member is disposed between the robot and the workspace, then the robot can improve efficiency and accuracy of work by operating on picked-up images, but the transparent member causes distortion in the picked-up images that affects measurement precision

Engineering Contradiction:
Improveefficiency and accuracy of workVSAvoidposition and posture detection accuracy
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The patent introduces a reference image as an intermediary element to bridge the distorted picked-up image and the actual workspace. The reference image, captured without the transparent member causing distortion, serves as a mediator to establish accurate correspondence between image coordinates and real-world positions, thereby compensating for the distortion introduced by the transparent member.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the parameter of image coordination by establishing a coordinate transformation relationship between the picked-up image (with distortion) and the reference image (without distortion). This parameter transformation allows the system to convert distorted coordinates into accurate real-world coordinates, maintaining measurement precision despite the presence of the transparent member.

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If the robot operates on picked-up images through the transparent member, then it can perform work in the workspace, but the distortion caused by the transparent member makes it difficult to accurately determine object positions and postures

Engineering Contradiction:
Improveability to operate in workspaceVSAvoidobject position and posture accuracy
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The patent creates a reference image that copies the workspace environment without the distortion caused by the transparent member. This reference copy is then used to correct and interpret the distorted picked-up images, allowing the robot to accurately determine object positions and postures despite operating through the transparent barrier.

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The reference image acts as an intermediary that translates between the distorted visual information from the picked-up image and the actual physical positions in the workspace. By using this intermediary reference, the system can accurately map image coordinates to real-world coordinates without being affected by the transparent member's distortion.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Productivity

If the image pickup section is moved into the workspace to pick up images, then the robot can improve efficiency and accuracy of work, but it requires the robot to enter and exit the workspace which increases complexity

Engineering Contradiction:
Improveefficiency and accuracy of workVSAvoidrobot movement and positioning complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent segments the image acquisition function from the robot's main body by using a separate, movable image pickup section. This allows the image pickup section to be independently positioned and moved into the workspace without requiring the entire robot system to undergo complex reconfiguration, thereby reducing overall system complexity while maintaining improved work efficiency.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances the robot's ability to perform tasks with improved efficiency and accuracy by using image pickup sections to correct for distortions caused by transparent barriers, enabling precise operations without pre-defined object positions.

Implementation Method 1

a transparent member is disposed between the robot and the work space of the robot... picked-up image of at least a part of a work space of the robot picked up by an image pickup section

Methodology Applied
Scientific EffectLight reflection: Reflection

Data Source

PatentUS10052767B2Robot, control device, and control method
Publication Date: 2018.08.21 SEIKO EPSON CORP
  • US10052767B2 patent drawing
  • US10052767B2 patent drawing
  • US10052767B2 patent drawing

AI summary

A robot, wherein the robot operates on the basis of a picked-up image of at least a part of a work space of the robot picked up by an image pickup section, and a transparent member is disposed between the robot and the work space of the robot.