Automated Order Fulfillment via Robotic Drive-Through Pickup

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Solution Overview

Problem

Current fulfillment centers are inefficient, time-consuming, and pose safety concerns due to their large size and remote locations, requiring users to spend more time commuting and exposing them to crime and other hazards.

Innovation Solution

A system and method for order fulfillment that allows users to remain in their vehicles, using a drive-through approach with efficient item storage and delivery, reducing the need for large centers and enhancing safety by allowing users to pick up orders without entering the facility.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If fulfillment centers expand in size to accommodate more items, then order fulfillment capacity increases, but user time and safety deteriorate due to longer commutes and exposure to hazards

Engineering Contradiction:
Improveorder fulfillment capacityVSAvoiduser time
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The patent extracts the core fulfillment function from the traditional large-scale physical center model. By implementing automated storage and robotic picking systems, the system separates the fulfillment operations from the need for large customer-accessible spaces, thereby maintaining high productivity while reducing the time users spend traveling and waiting.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces manual shopping and fulfillment processes with automated robotic systems. Robots perform item retrieval, assembly, and delivery within the fulfillment center, eliminating the need for users to physically navigate large centers, thereby maintaining high fulfillment capacity while minimizing user time investment.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Loss of energy

If fulfillment centers are located farther from residential areas to reduce land costs, then real estate expenses decrease, but user convenience and safety worsen due to longer commutes

Engineering Contradiction:
Improvereal estate expensesVSAvoiduser convenience
Core Design Contradiction:
Loss of energyVSEase of operation

Solution Approach 1:

The patent implements automated self-service fulfillment through robotic systems that autonomously retrieve, assemble, and deliver orders. This eliminates the need for user interaction with the physical facility, allowing centers to be optimally positioned for logistics rather than requiring proximity to residential areas, thereby reducing real estate costs while maintaining user convenience.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent introduces automated robotic systems as intermediaries between the fulfillment center and the user. These robots handle all order fulfillment operations internally, serving as a mediator that eliminates the need for users to physically access the center, thus decoupling facility location from user convenience and enabling optimal land use.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Measurement precision

If users enter the fulfillment center to purchase items, then order accuracy improves, but safety and time efficiency worsen due to exposure to crime and longer shopping duration

Engineering Contradiction:
Improveorder accuracyVSAvoiduser safety
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent replaces human shoppers with automated robotic systems that navigate and operate within the fulfillment center. These robots retrieve items with high precision and deliver them to users, maintaining order accuracy while completely eliminating user exposure to safety hazards within the facility premises.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent extracts the order fulfillment function from the user's physical presence. By implementing automated picking and delivery systems, the system separates the accuracy-critical fulfillment operations from user involvement, thereby maintaining high order accuracy while removing users from potentially hazardous environments.

Inventive Principle:
Principle #2Taking out (Extraction)

4Ease of operation

If parking lot sizes increase to accommodate more vehicles, then user access improves, but user time and safety worsen due to more walking and exposure to elements

Engineering Contradiction:
Improveuser accessVSAvoiduser time
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

The patent implements automated order delivery to users' vehicles through robotic systems. Orders are prepared and delivered directly to parked cars, eliminating the need for users to exit their vehicles and walk through parking lots or store aisles, thereby maintaining easy vehicle access while minimizing user time and exposure to elements.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent introduces automated robotic delivery systems as intermediaries that bridge the gap between the fulfillment center and users' vehicles. These robots transport orders from the storage area directly to user cars, serving as a mediator that eliminates the need for user walking and preserves both accessibility and time efficiency.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS11587035B2System and method for order fulfillment
Publication Date: 2023.02.21 SPEEDGROCER
  • US11587035B2 patent drawing
  • US11587035B2 patent drawing
  • US11587035B2 patent drawing

AI summary

A system and method for order fulfillment includes receiving an order for a plurality of items, initiating collection of the plurality of items for the order, detecting presence of a user at a selected one of a plurality of delivery locations when the plurality of items are ready for delivery, and initiating delivery of the items to the user at the selected delivery location.