Robotic Grasp Slippage Detection With Multi-Modal Tactile Sensing

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Solution Overview

Problem

Robotic systems face challenges in detecting slippage of items during grasping, leading to potential damage from dropping items at height.

Innovation Solution

Implementing a tactile sensing unit with multiple sensors on the robotic arm end effector to monitor engagement modalities such as weight, deformation, continuity, and conductivity, coupled with a multi-modal model to determine slippage and trigger responsive actions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional single-sensor detection is used, then device complexity is low, but measurement precision is insufficient to detect slippage accurately

Engineering Contradiction:
Improveslippage detection accuracyVSAvoidsensing unit complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The tactile sensing unit is divided into multiple independent sensor components (force sensor, torque sensor, acceleration sensor, and optionally magnetic sensor) that each measure different physical quantities. This segmentation allows the system to achieve high measurement precision through multi-modal data fusion while keeping each individual sensor component relatively simple and manageable.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Multiple sensors measuring different physical quantities (force, torque, acceleration, magnetic field) are merged into a single integrated tactile sensing unit at the end effector. This merging enables comprehensive slippage detection by combining information from multiple modalities, achieving high measurement precision without requiring complex distributed sensor networks.

Inventive Principle:
Principle #5Merging (Combining)

2Measurement precision

If multiple sensors are deployed to monitor multiple engagement modalities, then measurement precision improves, but device complexity increases

Engineering Contradiction:
Improveengagement monitoring accuracyVSAvoidsensing system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The tactile sensing unit is designed as a multi-functional integration platform that simultaneously performs force measurement, torque measurement, acceleration detection, and magnetic field sensing (when equipped with magnetic sensor). This multi-functionality allows a single sensing unit to monitor all engagement modalities, achieving comprehensive measurement precision while avoiding the complexity of multiple separate sensing systems.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The controller acts as an intermediary that receives data from multiple sensor types, processes the multi-modal information, and determines slippage conditions. This intermediary processing layer simplifies the overall system architecture by centralizing the complexity of multi-sensor integration and data fusion in a single processing unit rather than requiring complex distributed intelligence.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If slippage detection is implemented late in the transfer process, then device complexity remains low, but reliability of item transfer decreases due to potential damage

Engineering Contradiction:
Improveitem transfer safetyVSAvoiddetection system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The tactile sensing unit continuously monitors engagement conditions throughout the entire item transfer process, enabling early detection of slippage trends before they lead to item loss or damage. The system performs preliminary assessment of grasp stability and can trigger corrective actions during the transfer process rather than only after failure occurs.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system implements real-time feedback control by continuously monitoring force, torque, and acceleration data from the tactile sensing unit and adjusting the robotic arm's grasp or movement in response to detected slippage conditions. This feedback mechanism ensures high reliability of item transfer by dynamically responding to changing engagement conditions throughout the transfer process.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS12384027B2Detecting slippage from robotic grasp
Publication Date: 2025.08.12 DEXTERITY INC
  • US12384027B2 patent drawing
  • US12384027B2 patent drawing
  • US12384027B2 patent drawing

AI summary

A plurality of sensors are configured to provide a corresponding output that reflects a sensed value associated with engagement of a robotic arm end effector with an item. The respective outputs of one or more sensors comprising the plurality of sensors are used to determine one or more inputs to a multi-modal model configured to provide, based at least in part on the one or more inputs, an output associated with slippage of the item within or from a grasp of the robotic arm end effector. A determination associated with slippage of the item within or from the grasp of the robotic arm end effector is made based at least in part on an output of the multi-modal model. A responsive action is taken based at least in part on the determination associated with slippage of the item within or from the grasp of the robotic arm end effector.