Robotic Surgical Resection Stage Merging for Precise Joint Replacement

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Solution Overview

Problem

Existing robotically-assisted surgical systems lack the ability to efficiently combine multiple surgical stages of a plan, leading to inefficiencies and potential inaccuracies in preparing patient anatomy for joint replacement procedures.

Innovation Solution

A robotically-assisted surgical system that allows for the combination of surgical stages based on comparing characteristics of each stage, offering an option to unify or execute stages sequentially, and includes a computing system to generate control boundaries for robotic operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If multiple surgical stages are executed sequentially as traditionally done, then each stage can be completed with dedicated control, but the overall surgical procedure time increases and procedural complexity increases

Engineering Contradiction:
Improvesurgical precisionVSAvoidprocedural time
Core Design Contradiction:
Manufacturing precisionVSLoss of time

Solution Approach 1:

The patent combines multiple surgical stages into a single unified stage by merging their control boundaries. The system determines whether stages can be combined by checking if their control boundaries can be unified, and if so, executes them as one stage rather than sequentially, thereby reducing overall procedure time while maintaining surgical precision through integrated control.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The system dynamically adjusts the number of surgical stages based on real-time analysis of control boundary compatibility. Rather than following a fixed sequential process, the system evaluates whether stages can be merged and adapts the surgical plan accordingly, optimizing the procedure flow to reduce time loss without compromising precision.

Inventive Principle:
Principle #15Dynamics

2Reliability

If multiple surgical stages are executed sequentially, then each stage can be controlled independently, but the procedural complexity increases

Engineering Contradiction:
Improvecontrol accuracyVSAvoidprocedural complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent reduces procedural complexity by merging control boundaries of compatible surgical stages. The system analyzes whether stages can share a unified control boundary, and when they can, combines them into a single stage, thereby simplifying the overall procedure while maintaining control accuracy through the unified boundary system.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The system creates a universal control boundary framework that can serve multiple surgical stages simultaneously. By designing control boundaries that can be shared across different stages, the system reduces procedural complexity while maintaining the reliability needed for accurate control of each surgical operation.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Productivity

If surgical stages are combined into a unified stage, then procedural efficiency improves and complexity reduces, but the requirement for precise control boundary determination increases

Engineering Contradiction:
Improvesurgical efficiencyVSAvoidcontrol boundary analysis
Core Design Contradiction:
ProductivityVSDifficulty of detecting and measuring

Solution Approach 1:

The system performs self-service by automatically determining control boundary compatibility and making merger decisions without requiring manual analysis. The computer system autonomously evaluates whether surgical stages can be combined based on their control boundaries, thereby improving surgical efficiency while managing the complexity of boundary analysis through automation.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system uses feedback mechanisms to determine whether control boundaries can be unified. By analyzing the compatibility of control boundaries and providing feedback on merger eligibility, the system enables efficient stage combination while managing the analytical complexity through structured evaluation criteria.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS20250261961A1Robotic surgical system with dynamic resection combination
Publication Date: 2025.08.21 MAKO SURGICAL CORP
  • US20250261961A1 patent drawing
  • US20250261961A1 patent drawing
  • US20250261961A1 patent drawing

AI summary

A robotically-assisted surgical system includes a robot and a computer. The computer is programmed to provide a user with an option to combine a first cutting stage of a surgical plan with a second cutting stage of the surgical plan in response to determining that the first cutting stage is eligible for combination with the second cutting stage by comparing first characteristics of the first cutting stage with second characteristics of the second cutting stage. The computer is also programmed to, absent selection of the option, control the robot to provide the first cutting stage and the second cutting stage sequentially and also to, in response to user selection of the option, control the robot to provide a unified cutting stage based on the first cutting stage and the second cutting stage.