Robotic Surgical Motor Torque Control

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current minimally invasive surgical instruments lack the flexibility, dexterity, and intuitive control, making it difficult for surgeons to perform procedures with precision and sensitivity due to the limitations of traditional endoscopic tools.

Innovation Solution

A robotic surgical system with a motor that utilizes a combination of permanent and rare earth magnets to create adjustable electromagnetic fields, allowing for a shiftable speed ratio and predictable torque delivery, enabling precise control of surgical tools.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If traditional minimally invasive surgical instruments are used, then the surgical procedure can be performed through small incisions, but the surgeon loses flexibility in tool placement and dexterity in manipulating the end effector

Engineering Contradiction:
Improvesurgeon control and dexterityVSAvoidinstrument length
Core Design Contradiction:
Ease of operationVSLength of moving object

Solution Approach 1:

The patent replaces traditional mechanical endoscopic instruments with a robotic system that uses electric motors and electromagnetic fields to control surgical tools. The robotic arm with motorized end effector substitutes the direct mechanical manipulation of long endoscopic instruments, providing the surgeon with intuitive control while maintaining access through small incisions.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The robotic system acts as an intermediary between the surgeon and the surgical site. The master control device translates surgeon inputs into precise movements of the robotic arm and end effector, overcoming the loss of direct tactile feedback and manual control that occurs with traditional long endoscopic instruments.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If the speed of the motor is increased to improve productivity, then more surgical functions can be performed faster, but the torque delivery becomes unpredictable and control precision decreases

Engineering Contradiction:
Improvesurgical function execution speedVSAvoidtorque control precision
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The patent implements a motor control system that dynamically adjusts operating parameters based on the surgical task requirements. The controller modulates motor speed and torque in real-time, allowing the system to optimize between speed and precision depending on whether the task requires rapid positioning or fine-controlled tissue manipulation.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes motor operating parameters (speed, torque, electromagnetic field strength) based on the specific surgical function being performed. The controller adjusts these parameters to match the mechanical requirements of different surgical tasks, ensuring optimal performance and predictable torque delivery across the full speed range.

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If a shiftable speed ratio is implemented to improve adaptability, then the motor can operate at multiple speed levels, but the magnetic field control complexity increases

Engineering Contradiction:
Improvemotor speed rangeVSAvoidelectromagnetic field control system
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent designs the motor with a universal control system that manages multiple speed ratios and torque levels through a single integrated controller. The electromagnetic field control system serves multiple functions: it regulates motor speed, adjusts torque output, and coordinates the shiftable speed ratio, eliminating the need for separate control mechanisms for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides improved dexterity and intuitive control over surgical instruments, allowing for precise and efficient surgical procedures by adjusting torque and speed to match the requirements of different surgical functions.

Implementation Method 1

A plurality of permanent magnets are configured to create a permanent magnetic field

Methodology Applied
Scientific EffectMagnetic field: Magnetic Field

Implementation Method 2

A strength of the permanent magnetic field is configured to be selectively electromagnetically reinforced and dampened

Methodology Applied
Scientific EffectElectromagnetic reinforcement and dampening: Electromagnetic Induction

Implementation Method 3

The motor is configured to drive a function of a surgical tool coupled to the robotic surgical system

Methodology Applied
Scientific EffectElectromagnetic conversion: Electromagnetic Induction

Data Source

PatentUS10478258B2Methods, systems, and devices for controlling a motor of a robotic surgical system
Publication Date: 2019.11.19 CILAG GMBH INTERNATIONAL
  • US10478258B2 patent drawing
  • US10478258B2 patent drawing
  • US10478258B2 patent drawing

AI summary

Various exemplary methods, systems, and devices for controlling a motor of a robotic surgical system are provided.