Silicon-Carbon Anode Composition for Conductivity and Volume Expansion

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Solution Overview

Problem

Existing rechargeable lithium batteries face challenges in achieving high capacity, lightweight design, and maintaining cycle-life and high-rate characteristics due to limitations in negative active materials.

Innovation Solution

A negative active material comprising a combination of rod-shaped crystalline carbon and a silicon-carbon composite, with a specific mixing ratio and inclusion of spherical crystalline carbon, is used to enhance conductivity, reduce resistance, and manage volume expansion in lithium batteries.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If silicon-carbon composite is used to increase capacity, then energy density is improved, but volume expansion occurs during charging-discharging cycles

Engineering Contradiction:
ImprovecapacityVSAvoidvolume expansion
Core Design Contradiction:
Quantity of substanceVSVolume of moving object

Solution Approach 1:

The patent embeds silicon particles inside a carbon matrix structure, creating a nested configuration where the carbon matrix accommodates the silicon particles. This nesting approach allows the carbon matrix to constrain and absorb the volume expansion of silicon during lithiation, preventing overall composite expansion while maintaining high capacity from the silicon content.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The patent creates a composite material system combining silicon particles with carbon matrix and rod-shaped crystalline carbon. This composite structure leverages the high capacity of silicon while utilizing the structural stability and conductivity of carbon to mitigate silicon's volume expansion issue, achieving a balanced performance.

Inventive Principle:
Principle #40Composite materials

2Stability of the object's composition

If conventional negative active materials are used, then structural stability is maintained, but electrical conductivity and high-rate characteristics are insufficient

Engineering Contradiction:
Improvestructural stabilityVSAvoidelectrical conductivity
Core Design Contradiction:
Stability of the object's compositionVSReliability

Solution Approach 1:

The patent merges spherical crystalline carbon with rod-shaped crystalline carbon in a specific ratio. The spherical carbon provides structural stability and Li-ion insertion/extraction sites, while the rod-shaped carbon forms a conductive network that enhances electrical conductivity and high-rate characteristics. This combination achieves both stability and conductivity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent introduces rod-shaped crystalline carbon specifically to create conductive pathways and improve electrical conductivity in regions where it is most needed, while spherical crystalline carbon maintains the overall structural stability. This localized functional differentiation resolves the contradiction between stability and conductivity.

Inventive Principle:
Principle #3Local quality

3Stability of the object's composition

If spherical crystalline carbon alone is used, then structural stability is achieved, but capacity and high-rate characteristics are limited

Engineering Contradiction:
Improvestructural stabilityVSAvoidhigh-rate capacity
Core Design Contradiction:
Stability of the object's compositionVSProductivity

Solution Approach 1:

The patent combines spherical crystalline carbon with rod-shaped crystalline carbon and silicon-carbon composite. The rod-shaped carbon provides enhanced conductivity and high-rate characteristics through its aspect ratio and conductive network formation, while spherical carbon maintains structural stability. This merging achieves both stability and high-rate capacity.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed negative active material improves the electrical conductivity, cycle-life, and high-rate capacity retention of rechargeable lithium batteries, effectively addressing the limitations of existing technologies.

Implementation Method 1

generates electrical energy due to the oxidation and reduction reaction when lithium ions are intercalated and deintercalated into the positive electrode and the negative electrode

Methodology Applied
Scientific EffectOxidation and reduction reaction: Redox Reactions

Data Source

PatentUS12212001B2Negative active material for rechargeable lithium battery and rechargeable lithium battery including same
Publication Date: 2025.01.28 SAMSUNG SDI CO LTD
  • US12212001B2 patent drawing
  • US12212001B2 patent drawing
  • US12212001B2 patent drawing

AI summary

A negative active material for a rechargeable lithium battery and a rechargeable lithium battery including the same, the negative active material including a rod-shaped crystalline carbon; and a silicon-carbon composite.