Rod-Shaped LED Layout With Light-Transmitting Structure for Uniform Emission

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing light-emitting devices using rod-shaped LEDs face challenges in achieving uniform light emission due to non-uniform distribution and alignment of these LEDs within the device.

Innovation Solution

A light-emitting device design that includes a substrate with unit light-emitting areas, first and second electrodes separated by a light-transmitting structure, and rod-shaped LEDs aligned between these electrodes, with reflective contact electrodes at the ends of the LEDs to ensure uniform light emission.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If rod-shaped LEDs are used to create ultra-small light-emitting devices, then the device size can be reduced to microscale or nanoscale, but the light emission uniformity deteriorates due to non-uniform distribution and alignment of the rod-shaped LEDs

Engineering Contradiction:
Improvedevice sizeVSAvoidlight emission uniformity
Core Design Contradiction:
Volume of moving objectVSIllumination intensity

Solution Approach 1:

A light-transmitting structure is introduced as an intermediary component between the rod-shaped LEDs and the external environment. This structure has a refractive index different from that of the rod-shaped LEDs, creating refraction at the interface to redirect light paths and achieve uniform light emission from the device.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The refractive index parameter is utilized to solve the uniformity problem. By selecting a light-transmitting structure with a specific refractive index that differs from the rod-shaped LEDs, the light propagation characteristics are changed through refraction, transforming non-uniform emission into uniform emission.

Inventive Principle:
Principle #35Parameter changes

2Illumination intensity

If a light-transmitting structure with different refractive index is introduced to improve light emission uniformity, then the light emission uniformity is improved, but the device complexity increases

Engineering Contradiction:
Improvelight emission uniformityVSAvoidstructure complexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The light-transmitting structure performs multiple functions simultaneously: it serves as both a structural component that holds the rod-shaped LEDs in place and an optical component that refracts light to achieve uniform emission. This multi-functionality reduces the need for additional separate components, thereby limiting the increase in device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Illumination intensity

If rod-shaped LEDs are aligned between separated first and second electrodes, then the light emission uniformity is improved, but the manufacturing precision requirements increase

Engineering Contradiction:
Improvelight emission uniformityVSAvoidalignment precision
Core Design Contradiction:
Illumination intensityVSManufacturing precision

Solution Approach 1:

The light-transmitting structure is designed and positioned in advance to compensate for potential alignment variations of the rod-shaped LEDs. By pre-establishing the refractive interface geometry, the system can achieve uniform light emission even with moderate alignment tolerances, reducing the stringent precision requirements during manufacturing.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed design achieves uniform light emission across the unit light-emitting areas, enhancing the light-emitting efficiency and ensuring consistent luminance, even with non-uniformly distributed rod-shaped LEDs.

Implementation Method 1

a light-transmitting structure disposed between the first and second electrodes and extending to cross the rod-shaped LEDs

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 2

light emitted from the rod-shaped LEDs is transmitted toward the front of the substrate

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Implementation Method 3

a reflective contact electrode disposed on opposite ends of the rod-shaped LEDs to electrically connect the rod-shaped LEDs to the first and second electrodes

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS12283604B2Light emitting device and manufacturing method of the light emitting device
Publication Date: 2025.04.22 SAMSUNG DISPLAY CO LTD
  • US12283604B2 patent drawing
  • US12283604B2 patent drawing
  • US12283604B2 patent drawing

AI summary

A light-emitting device includes: a substrate; a unit light-emitting area disposed on the substrate; first and second electrodes disposed in the unit light-emitting area to be separated from each other; a plurality of rod-shaped LEDs disposed between the first and second electrodes; a reflective contact electrode disposed on opposite ends of the rod-shaped LEDs to electrically connect the rod-shaped LEDs to the first and second electrodes; and a light-transmitting structure disposed between the first and second electrodes and extending to cross the rod-shaped LEDs.