Rod Lens Array X-ray Detector Isolates Sensors

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Solution Overview

Problem

Existing X-ray detector systems suffer from radiation damage to semiconductor components due to direct exposure to X-rays, leading to limited lifespan, high maintenance costs, and noise buildup, with scintillating materials not easily interchangeable for different energy ranges.

Innovation Solution

A radiation damage-resistant X-ray detector system utilizing a rod lens array to focus visible light from a scintillating material onto an image sensor array, isolating semiconductor components from X-ray exposure and allowing for easy material interchangeability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the image sensor array is placed directly in the X-ray path to detect X-rays, then X-ray detection efficiency is improved, but radiation damage to the semiconductor components increases

Engineering Contradiction:
ImproveX-ray detection efficiencyVSAvoidradiation damage
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent introduces a scintillation layer as an intermediary substance between the X-ray source and the image sensor array. This layer converts X-ray photons into visible light photons through scintillation, which the silicon-based image sensor can then detect without direct X-ray exposure. The intermediary transforms the harmful X-ray interaction into a safe optical detection process, resolving the contradiction between detection efficiency and radiation damage.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces direct mechanical/electrical detection of X-rays by semiconductor materials with an optical detection mechanism. Instead of relying on the semiconductor to directly interact with and detect X-ray photons, the system uses optical photons to carry the X-ray information to the sensor, substituting a mechanical detection process with an optical one that spares the semiconductor from radiation damage.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If the scintillation layer is made thicker to absorb more X-ray photons, then X-ray absorption efficiency is improved, but visible light transmission to the image sensor decreases

Engineering Contradiction:
ImproveX-ray absorption efficiencyVSAvoidvisible light transmission
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent optimizes the thickness parameter of the scintillation layer to achieve the best compromise between X-ray absorption and visible light transmission. By carefully selecting and adjusting this physical parameter, the system maximizes X-ray photon capture while ensuring sufficient visible light reaches the image sensor, resolving the trade-off between absorption efficiency and transmission loss.

Inventive Principle:
Principle #35Parameter changes

3Speed

If the image sensor array is continuously exposed to X-rays to maintain detection readiness, then detection responsiveness is improved, but radiation damage accumulation increases

Engineering Contradiction:
Improvedetection responsivenessVSAvoidsensor array lifespan
Core Design Contradiction:
SpeedVSDuration of action of stationary object

Solution Approach 1:

The scintillation layer serves as a protective intermediary that allows the image sensor array to remain in the optical path without direct X-ray exposure. The sensor can stay ready for detection by monitoring visible light from the scintillation layer, maintaining responsiveness while the intermediary shields it from cumulative radiation damage that would otherwise shorten its operational lifespan.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system achieves long-term, low-cost, high-resolution X-ray detection with reduced radiation damage, enabling compact, portable, and adaptable X-ray scanning machines capable of handling different energy ranges.

Implementation Method 1

X-ray sensitive scintillating materials, such as the Gd2O2S:Tb (GOS or GADOX), CsI(TI) or CdWO4 have been used. These materials greatly enhance the detection efficiency of higher energy X-rays in silicon based sensor arrays through the ability of the scintillating materials to scintillate and emit visible light photons proportional to the X-ray energy.

Methodology Applied
Scientific EffectScintillation: Scintillation

Implementation Method 2

The rod lens array is used to focus the visible light after the X-ray flux has been converted. The photon energy of the visible light is collected with a scanning image sensor array

Methodology Applied
Scientific EffectOptical focusing: Lens

Data Source

PatentUS7463717B2Linear X-ray detector using rod lens array
Publication Date: 2008.12.09 X SCAN
  • US7463717B2 patent drawing
  • US7463717B2 patent drawing
  • US7463717B2 patent drawing

AI summary

A radiation damage resistant linear X-ray detector array system based on a unique focusing principle reduces or eliminates the X-ray radiation damage on the electrical components of the detector system. The system includes a layer of scintillating material, a rod lens array, and an array of image sensors. The layer of scintillating material, such as Gd2O2S:Tb (GOS or GADOX), CsI(TI), or CdWO4, is placed on an image plane and used to convert the impinging X-ray energies into visible light which can be detected efficiently by the image sensor array. The rod lens array is used to focus the visible light after the X-ray flux has been converted. The photon energy of the visible light is collected with a scanning image sensor array that converts the photon energy proportionally into electrical video signals and enables the signals to be processed using standard signal and image processing software and equipment.