Rhizopus oryzae Lipase Mutants for High-Temperature Interesterification

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Solution Overview

Problem

The wild-type Rhizopus oryzae lipase (ROL) has low thermostability, limiting its use in reactions requiring temperatures above 60°C, such as the production of structured triacylglycerols like 1,3-dioleoyl-2-palmitoylglycerol (OPO) and 1,3-stearoyl-2-oleoyl-glycerol (SOS).

Innovation Solution

The ROL enzyme was engineered through mutagenesis and screening to produce variants with enhanced thermostability, specifically the ROL-10× mutant, which retains most of its activity at 70°C and is suitable for industrial interesterification reactions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If wild-type ROL is used for high-temperature reactions, then reaction temperature can be increased, but enzyme activity is lost due to low thermostability

Engineering Contradiction:
Improvereaction temperatureVSAvoidenzyme activity
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The patent applies parameter changes by systematically mutating specific amino acid residues in the ROL enzyme structure. Multiple point mutations were introduced at key positions (such as Phe173, Gln197, Val209, Ser267) to alter the enzyme's thermal stability parameters, enabling it to maintain activity at temperatures up to 70°C while preserving catalytic function for structured TAG production

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite enzyme structure by combining multiple beneficial mutations into a single engineered ROL variant. The cumulative effect of several amino acid substitutions works synergistically to enhance thermostability, resulting in an enzyme that exhibits both high temperature resistance and maintained catalytic activity, effectively combining properties that were previously separate

Inventive Principle:
Principle #40Composite materials

2Stability of the object's composition

If ROL variants with increased thermostability are created through engineering, then thermostability is improved, but enzyme activity at high temperature remains insufficient

Engineering Contradiction:
ImprovethermostabilityVSAvoidenzyme activity
Core Design Contradiction:
Stability of the object's compositionVSProductivity

Solution Approach 1:

The patent applies local quality by targeting specific local regions (amino acid positions) of the enzyme structure for mutation. Rather than random mutagenesis, specific residues known to influence thermal stability were selectively modified. This localized approach allowed precise improvement of thermostability at key structural positions while preserving the overall catalytic mechanism and active site functionality

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent employs feedback through iterative screening and selection processes. Engineered ROL variants were subjected to high-temperature stability assays, and those showing both improved thermostability and retained activity were selected for further optimization. This feedback loop between stability testing and activity measurement guided the development of variants that simultaneously achieve both thermostability and productivity

Inventive Principle:
Principle #23Feedback

3Stability of the object's composition

If multiple amino acid substitutions are introduced to improve thermostability, then thermostability increases, but enzyme complexity increases

Engineering Contradiction:
ImprovethermostabilityVSAvoidenzyme structure complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patent applies partial action by introducing a limited number of targeted amino acid substitutions rather than comprehensive random mutagenesis. Specifically, mutations at four key positions (Phe173, Gln197, Val209, Ser267) were implemented to achieve sufficient thermostability improvement. This partial approach avoided excessive structural complexity while obtaining the desired thermal stability enhancement for industrial application

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The ROL-10× mutant demonstrates significantly improved thermostability, allowing it to be used in high-temperature reactions for the production of OPO, SOS, and other structured TAGs, thereby expanding its applications in the food industry.

Implementation Method 1

The Rhizopus oryzae lipase (ROL) has recently gained traction to be used in various applications due to its high selectivity and catalytic efficiency

Methodology Applied
Scientific EffectEnzyme catalysis: Enzyme

Implementation Method 2

engineering of ROL to further increase its thermostability so that the enzyme can be used in EIE reactions at temperature 60°C and higher

Methodology Applied
Scientific EffectThermostability enhancement:

Data Source

PatentUS20250136958A1Engineering of rhizopus oryzae lipase to increase its thermostability for the production of structured triacylglycerols
Publication Date: 2025.05.01 WILMAR INTERNATIONAL
  • US20250136958A1 patent drawing
  • US20250136958A1 patent drawing
  • US20250136958A1 patent drawing

AI summary

Described herein are modified enzymes with increased thermostability. The modified enzymes of SEQ ID NO: 3 includes at least one amino acid substitution of SEQ ID NO: 3, the at least one amino acid substitution selected from the group consisting of A8E, S114N, N134Y, T136D, F173Y, Y187N, G193K, Q197H, Q197Y, G228D, S267L, A7R, L113Y, Q150F, Q150H, G155A, S171F, V175F, G177C, T199V, F216Y, S223Y, F261Y, and any combinations thereof. The modified enzymes may be used in methods of forming a first triglyceride by mixing a second triglyceride, a first fatty acid, and the modified enzyme to form the first triglyceride which is a mixture of fatty acids from the second triglyceride and the first fatty acid. Biodiesel may be produced by mixing a fatty acid or a triglyceride, a short-chained alcohol, and the modified enzyme to form a fatty acid ester of the short-chained alcohol.