Rollover Seat Retraction for Hatch-Exposed Vehicle Crew

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Solution Overview

Problem

Protected vehicles, such as infantry fighting vehicles, often have confusing geometry requiring crew members to drive over hatches, exposing them to fatal risks during rollovers.

Innovation Solution

A rollover protection system with a support element and actuator that moves the crew member from an extended to a retracted state within the vehicle during a rollover, using a damping element to decelerate the movement and prevent ejection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the crew member drives over the hatch with upper body outside the vehicle, then the crew member can assist the driver or control the vehicle in civilian traffic, but the crew member is exposed to fatal risk of being crushed during rollover

Engineering Contradiction:
Improvecontrol capabilityVSAvoidrollover injury risk
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The system performs preliminary action by detecting rollover risk conditions (vehicle tilt angle, acceleration) and automatically retracting the support element with the crew member into the vehicle before the rollover completes, preventing the harmful effect of being crushed

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system uses sensors to continuously monitor vehicle state (acceleration, tilt angle) and provides feedback to the control unit, which triggers the actuator to retract the support element when rollover conditions are detected, creating a closed-loop safety system

Inventive Principle:
Principle #23Feedback

2Speed

If the support element is moved rapidly from extended to retracted state during rollover, then the crew member is quickly protected inside the vehicle, but the crew member may be injured by excessive deceleration force

Engineering Contradiction:
Improveretraction speedVSAvoiddeceleration injury
Core Design Contradiction:
SpeedVSObject-affected harmful factors

Solution Approach 1:

The damping element is pre-installed in the support element to provide beforehand cushioning. When the support element is retracted during rollover, the damping element activates to decelerate the movement and cushion the impact, preventing injury from excessive deceleration while still enabling rapid protection

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Prevents injuries to crew members by ensuring they are fully inside the vehicle during a rollover, reducing the risk of being crushed.

Implementation Method 1

The rollover protection system has a damping element for decelerating the support element before reaching the retracted state, wherein the damping element has a belt winder and a belt that can be wound onto and unwound from the belt winder

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentEP4438998B1Rollover protection system and protected vehicle
Publication Date: 2025.10.22 RHEINMETALL LANDSYSTEME GMBH
  • EP4438998B1 patent drawingFigure 1
  • EP4438998B1 patent drawingFigure 2
  • EP4438998B1 patent drawingFigure 3

AI summary

Rollover protection system (19A, 19B) for a protected vehicle (1), comprising a support element (30) for carrying a crew member (29) and an actuator (42) associated with the support element (30), wherein the actuator (42) is configured to move the support element (30) immediately before or during a rollover of the protected vehicle (1) from an extended state (Z1), in which the crew member (29) is partly inside and partly outside the protected vehicle (1), to a retracted state (Z2), in which the crew member (29) is completely inside the protected vehicle (1), so that the crew member (29) is protected during the rollover of the protected vehicle (1).