Automatic battery replacement apparatus, moving platform, and rechargeable battery

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Solution Overview

Problem

Conventional moving platforms with rechargeable batteries face reduced operational efficiency due to the need to stop operations for battery charging, which interrupts their movement and tasks.

Innovation Solution

An automatic battery replacement apparatus comprising a movable carrier, a charging station, and a battery replacement module with a driving gear that allows for the automatic interchange of rechargeable batteries, enabling continuous operation by switching batteries without stopping the platform's movement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If the moving platform stops to charge the battery at the charging station, then the battery can be recharged, but the operation efficiency of the moving platform is reduced

Engineering Contradiction:
Improvebattery rechargingVSAvoidoperation efficiency
Core Design Contradiction:
Use of energy by moving objectVSProductivity

Solution Approach 1:

The battery system is segmented into multiple rechargeable batteries that can be independently replaced. The moving platform carries a battery carrier with multiple battery slots, allowing one battery to be replaced while others continue providing power or charging, thus eliminating the need to stop operations for recharging.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Batteries are pre-charged at the charging station before being installed in the moving platform. The battery carrier automatically replaces depleted batteries with pre-charged ones, so the platform never needs to stop for charging purposes.

Inventive Principle:
Principle #10Preliminary action

2Duration of action of stationary object

If a charging mechanism stops the operation of the moving platform for battery charging, then the battery can be charged, but the operation efficiency is reduced

Engineering Contradiction:
Improvebattery charging durationVSAvoiddowntime for charging
Core Design Contradiction:
Duration of action of stationary objectVSLoss of time

Solution Approach 1:

The battery replacement system is dynamic and automated. The battery carrier can automatically exchange batteries with the moving platform while both are in motion, transforming the static charging process into a dynamic replacement process that occurs during operation rather than requiring downtime.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The battery carrier acts as an intermediary between the charging station and the moving platform. It receives pre-charged batteries from the charging station and supplies them to the platform, decoupling the charging process from the platform's operational timeline and eliminating downtime.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Productivity

If the moving platform continuously operates without battery replacement, then operation efficiency is maintained, but the battery will deplete and require charging which interrupts operation

Engineering Contradiction:
Improvecontinuous operationVSAvoidpower supply reliability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

Different batteries in the carrier have different states of charge (local quality variation). When one battery depletes, others with remaining charge can immediately take over, ensuring continuous power supply. The system exploits the varying charge states of individual batteries to maintain overall system reliability.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

Depleted batteries are automatically discarded from the platform and returned to the charging station for recharging, while fresh batteries are recovered and installed. This continuous cycle of discarding depleted batteries and recovering charged ones ensures uninterrupted power supply and maintains operational reliability.

Inventive Principle:
Principle #34Discarding and recovering

Data Source

PatentUS12103425B2Automatic battery replacement apparatus, moving platform, and rechargeable battery
Publication Date: 2024.10.01 ALI CORP
  • US12103425B2 patent drawing
  • US12103425B2 patent drawing
  • US12103425B2 patent drawing

AI summary

An automatic battery replacement apparatus, a moving platform, and a rechargeable battery are provided. The moving platform includes a movable carrier and the rechargeable battery assembled in the movable carrier. The movable carrier includes a carrying body and a moving component that is assembled to the carrying body. The carrying body has a power supply slot recessed in an outer surface thereof, and an inner lateral wall of the power supply slot is in a shape of an arc having a central angle that is less than or equal to 180 degrees. The moving component is configured to move on a working surface. The rechargeable battery has a matching structure configured to be engaged with a driving gear. The rechargeable battery is configured to be rotated along the inner lateral wall of the power supply slot by having the matching structure engaged with the driving gear.