Rotating Chicken Shredder with Filament Cuts and Safety Interlock
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Solution Overview
Problem
Existing chicken shredders often produce uneven bits rather than filamentous shapes and lack safety features, posing operational hazards when improperly assembled.
Innovation Solution
A high safety rotation chicken shredder with a buckle groove mechanism, electromagnetic safety device, and a dual-directional rotation system, ensuring secure operation and filamentous shredding through clockwise and counterclockwise rotations, accompanied by a safety device that prevents unauthorized startup.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If a rod for shredding is used to process chicken, then the shredding efficiency is high, but the chicken is processed into bits rather than filamentous shapes
Solution Approach 1:
The single rod for shredding is segmented into multiple spikes arranged in an array. The upper shell contains multiple upper spikes, and the lower shell contains multiple lower spikes. This segmentation allows the chicken to be shredded into uniform filamentous shapes rather than irregular bits, while maintaining high shredding efficiency through the combined action of multiple spikes.
2Device complexity
If the entire device is not provided with a safety device, then the structure is simple and easy to clean, but safety hazards occur when shells are not securely fastened
Solution Approach 1:
The mechanical safety interlock system replaces complex mechanical locking mechanisms with an electromagnetic control system. Electromagnetic batteries generate magnetic fields that interact with conductive metal members to verify proper shell assembly. This substitution maintains structural simplicity while enabling reliable safety verification through non-contact electromagnetic detection, preventing operation when shells are improperly assembled.
3Reliability
If electromagnetic safety devices and rotation control mechanisms are added, then operational safety and shredding quality improve, but device complexity increases
Solution Approach 1:
The electromagnetic batteries serve multiple functions: they power the rotation machine for shredding operation and simultaneously generate magnetic fields for safety verification. The conductive metal members and coils work together to both detect proper shell assembly and control rotation activation. This multi-functionality reduces the need for separate safety mechanisms, thereby limiting the increase in device complexity while achieving improved operational safety and shredding quality.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Ensures safe and efficient shredding of chicken into filaments while preventing unsafe operation due to improper assembly, enhancing user safety and production efficiency.
Implementation Method 1
The safety device includes two electromagnetic batteries fixed at left and right ends of an inner wall of the base
Implementation Method 2
an outer surface of the iron core is wound with a coil, and a bottom end of the coil is connected to a top end of the conductive metal member
Implementation Method 3
an upper surface of an inner cavity of the inner cover is fixed with multiple upper spikes, the upper surface of the base is fixed with multiple lower spikes located on an inner side of the shield
Data Source
AI summary
The present disclosure provides a rotation chicken shredder including a base, an upper surface of the base is provided with a buckle groove, and an outer cover is buckled inside the buckle groove. The upper surface of the base is fixed with a shield, a middle of an upper surface of the outer cover is fixed with a rotation disc, a top surface of the rotation disc is fixed with a protective shell, and an inner top surface of the protective shell is fixed with a rotation machine. This high safety rotation chicken shredder uses a repeated rotation way of clockwise rotation and counterclockwise rotation, which ensures that chicken is made into a filamentous shape in combination with an upper spike and a lower spike, improves a production effect and efficiency, has a compact and beautiful overall structure, and it is easy to promote and use.