Rotating Electric Machine Terminal Radial Positioning

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Solution Overview

Problem

Conventional rotating electric machines with distributed winding coils face challenges in downsizing, as the arrangement of terminals leads to increased size in both the axial and radial directions due to the positioning of conductor-exposed portions.

Innovation Solution

The rotating electric machine design alternately arranges first and second coils in the circumferential direction, with their terminals projecting from the same slot, and positions the conductor-exposed portions on the inner side in the radial direction, allowing for a more compact configuration by reducing the radial extent of the terminals.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of moving object

If the first outer-peripheral-side terminal and the second inner-peripheral-side terminal are arranged on the outer side in the radial direction, then the axial length is reduced, but the radial length increases

Engineering Contradiction:
Improveaxial lengthVSAvoidradial length
Core Design Contradiction:
Length of moving objectVSLength of stationary object

Solution Approach 1:

The patent transitions the terminal arrangement from a single-plane configuration to a multi-dimensional configuration by having terminals project from different slots in the circumferential direction. The first outer-peripheral-side terminal projects from one slot while the second inner-peripheral-side terminal projects from a different slot, utilizing the circumferential dimension to reduce radial protrusion while maintaining compact axial length.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent divides the terminal arrangement into separate first coils and second coils that are alternately arranged in the circumferential direction. Each coil type has its terminals projecting from different slots, segmenting the overall terminal configuration to achieve more compact radial and axial dimensions through distributed arrangement.

Inventive Principle:
Principle #1Segmentation

2Length of moving object

If the terminals are arranged to minimize axial length, then the axial dimension is reduced, but the radial dimension increases

Engineering Contradiction:
Improveaxial dimensionVSAvoidradial dimension
Core Design Contradiction:
Length of moving objectVSLength of stationary object

Solution Approach 1:

The patent utilizes the circumferential dimension by having first and second coils alternately arranged around the stator core, with their respective terminals projecting from different slots. This three-dimensional distribution of terminals across axial, radial, and circumferential dimensions achieves compact overall size by spreading terminal functions across multiple spatial dimensions rather than concentrating them in one plane.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS11569700B2Rotating electric machine
Publication Date: 2023.01.31 MITSUBISHI ELECTRIC MOBILITY CORP
  • US11569700B2 patent drawing
  • US11569700B2 patent drawing
  • US11569700B2 patent drawing

AI summary

To obtain a rotating electric machine capable of downsizing the rotating electric machine in an axial direction and in a radial direction. A first inner-peripheral-side terminal includes a first conductor-exposed portion and a second inner-peripheral-side terminal includes a second conductor-exposed portion opposed to the first conductor-exposed portion. An opposing portion being a portion, at which the first conductor-exposed portion and the second conductor-exposed portion are opposed to each other, extends in a radial direction, and at least a part of the opposing portion of the first conductor-exposed portion and the second conductor-exposed portion is arranged on an inner side in the radial direction compared to the first outer-peripheral-side terminal and the second outer-peripheral-side terminal.