Wireless Antenna System for Rotorcraft Communication

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Solution Overview

Problem

Existing communication devices for rotary and non-rotary assemblies in aircraft, such as slip-ring assemblies, are heavy, difficult to install, require frequent maintenance, and suffer from signal interference due to friction, and have limited data inputs/outputs, making them unsuitable for temporary use and efficient operation.

Innovation Solution

A communication device using a set of controlling swashplates with movable and stationary transfer units connected to transmit-and-receive antennas, allowing wireless communication without a hollow shaft, and featuring circular antennas with grooves for electromagnetic shielding and energy efficiency, facilitating easy installation and maintenance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a slip-ring assembly with brushes and electrical tracks is used for communication between rotary and non-rotary assemblies, then electrical power and data can be transmitted, but the device becomes heavy and difficult to install

Engineering Contradiction:
Improvecommunication reliabilityVSAvoidslip-ring assembly weight
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

The patent replaces the mechanical slip-ring and brush system with a wireless communication system using antennas. The movable antenna is mounted on the rotor assembly while the stationary antenna is mounted on the aircraft fuselage, eliminating the need for physical electrical contacts and significantly reducing weight while maintaining communication reliability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The antenna system serves multiple functions: it provides both power transmission and data communication between the rotary rotor assembly and the stationary aircraft body, replacing the separate functions of slip-rings for power and brushes for data, thereby simplifying the overall system.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If a slip-ring assembly with multiple electrical cables and tracks is used, then power and data transmission is achieved, but the device complexity increases and maintenance becomes difficult

Engineering Contradiction:
Improvedata transmission capabilityVSAvoidslip-ring assembly complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The complex mechanical assembly of multiple electrical cables, slip-rings, and brushes is replaced by a simple wireless antenna system. The movable and stationary antennas communicate via electromagnetic waves, eliminating the need for intricate mechanical components while providing versatile data transmission capabilities.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent extracts and removes the complex slip-ring assembly with its multiple electrical tracks and cables, retaining only the essential communication function through a simplified antenna-based wireless system that is much easier to maintain and access.

Inventive Principle:
Principle #2Taking out (Extraction)

3Reliability

If brushes are used in contact with electrical tracks, then power and data can be transmitted, but friction causes wear and signal interference requiring frequent maintenance

Engineering Contradiction:
Improvesignal transmission qualityVSAvoidmaintenance accessibility
Core Design Contradiction:
ReliabilityVSEase of repair

Solution Approach 1:

The patent eliminates the friction-based mechanical contact system (brushes and tracks) by using wireless electromagnetic communication between antennas. This substitution removes wear and signal interference caused by friction, improving signal quality while making the system maintenance-free as the antennas have no moving contact parts.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Reliability

If a slip-ring assembly is installed on a medium weight rotorcraft, then communication is established, but installation becomes difficult due to weight constraints

Engineering Contradiction:
Improvecommunication functionalityVSAvoidinstallation ease
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The heavy slip-ring assembly is replaced by lightweight antenna components that can be easily mounted on medium weight rotorcraft. The movable antenna integrates with the rotor assembly while the stationary antenna mounts on the fuselage, providing communication functionality without the weight burden that complicates installation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

5Reliability

If a hollow shaft communication device is used in the rotor mast, then communication is achieved, but the device becomes difficult to install in existing aircraft

Engineering Contradiction:
Improvecommunication reliabilityVSAvoidretrofit capability
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent segments the communication system into two independent parts: a movable antenna that attaches to the rotor assembly and a stationary antenna that attaches to the aircraft fuselage. This segmentation allows each component to be installed separately without requiring modification of the rotor mast hollow shaft, enabling easy retrofitting on existing aircraft.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a robust, reliable, and easily maintainable communication system that can be temporarily installed on existing aircraft, ensuring uninterrupted data transmission over a rotor's complete revolution with reduced electromagnetic interference and energy consumption.

Implementation Method 1

each transfer unit being connected to a transmit-and-receive antenna, a movable antenna connected to the movable transfer unit and a stationary antenna connected to the stationary transfer unit, the movable antenna and the stationary antenna being suitable for communicating with each other wirelessly

Methodology Applied
Scientific EffectElectromagnetic radiation: Electromagnetic Induction

Data Source

PatentUS8957816B2Communication device, an aircraft rotor, and an aircraft
Publication Date: 2015.02.17 EUROCOPTER FRANCE SA
  • US8957816B2 patent drawing
  • US8957816B2 patent drawing

AI summary

A communication device (20) for communication between a movable piece of equipment (101) of a rotary rotor (5) and a stationary piece of equipment (102). Said communication device (20) is fitted with a set (10) of controlling swashplates including a rotary swashplate (11) and a non-rotary swashplate (12), the communication device (20) comprising a movable transfer unit (21) and a stationary transfer unit (22) for exchanging information respectively with the movable equipment (101) and with the stationary equipment (102). Each transfer unit (21, 22) is connected to a respective transmit-and-receive antenna (31, 32), including a movable antenna (31) connected to the movable transfer unit (21) and fastened to the rotary swashplate (11) and a stationary antenna (32) connected to the stationary transfer unit (22) and fastened to the non-rotary swashplate (12), the movable antenna (31) and the stationary antenna (32) being suitable for communicating with each other wirelessly.