Rough-Surface Adhesive Hydrogels for Hard and Soft Substrates

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Solution Overview

Problem

Current adhesives for biomedical applications in wet environments face challenges such as cytotoxicity from catechol oxidation and the inability to adhere to substrates with differing mechanical properties, necessitating harsh conditions or non-physiological conditions.

Innovation Solution

Adhesive hydrogels with a (co)polymer matrix featuring at least one rough surface, which promotes adhesion to both hard and soft substrates through surface topography, allowing for adhesion in wet and dry environments without cytotoxicity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If catechol-functionalized materials are used to achieve strong adhesion in wet environments, then adhesion strength is improved, but cytotoxicity increases due to oxidation of catechol moieties

Engineering Contradiction:
Improveadhesion strengthVSAvoidcytotoxicity
Core Design Contradiction:
StrengthVSObject-affected harmful factors

Solution Approach 1:

The patent removes the catechol functional groups from the adhesive hydrogel composition, extracting the harmful oxidative component while retaining the hydrogel matrix structure. This eliminates the source of cytotoxicity through oxidation while maintaining the adhesive properties through alternative mechanisms such as surface roughness and physical adhesion.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent employs a biocompatible hydrogel matrix that can be degraded and absorbed by the body, replacing the need for persistent catechol-based adhesion. The hydrogel serves its adhesive function temporarily and then degrades safely, avoiding long-term cytotoxic effects associated with catechol oxidation.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Strength

If nanoparticle solutions are used to facilitate adhesion between substrates, then adhesion is improved, but the ability to adhere to substrates with pronounced mechanical property differences remains limited

Engineering Contradiction:
ImproveadhesionVSAvoidcompatibility with different mechanical properties
Core Design Contradiction:
StrengthVSAdaptability or versatility

Solution Approach 1:

The patent creates surface roughness specifically at the interface regions where adhesion is needed, rather than modifying the bulk properties of the entire hydrogel. This localized surface modification enables effective adhesion to substrates with different mechanical properties by creating mechanical interlocking at the contact interface while maintaining the soft, biocompatible bulk hydrogel properties.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent combines the hydrogel matrix with surface roughness features, creating a composite structure that integrates both the biocompatible bulk material and the mechanically effective surface topology. This composite approach enables simultaneous achievement of biocompatibility and versatile adhesion to different substrate types.

Inventive Principle:
Principle #40Composite materials

3Object-affected harmful factors

If current alternative adhesives are used to avoid catechol oxidation, then cytotoxicity is reduced, but harsh conditions such as chemical reactions, heat, or non-physiological pH are required

Engineering Contradiction:
ImprovecytotoxicityVSAvoidadhesion under physiological conditions
Core Design Contradiction:
Object-affected harmful factorsVSEase of operation

Solution Approach 1:

The hydrogel adhesive system performs adhesion through its inherent physical properties (surface roughness, viscoelasticity) without requiring external chemical reactions, heat, or pH adjustments. The system is self-sufficient and operates passively under physiological conditions, eliminating the need for harsh processing conditions while maintaining biocompatibility.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The hydrogels achieve robust adhesion to various substrates with different compositions and mechanical properties, including tissues and materials like polystyrene, polydimethylsiloxane, and titanium, suitable for biomedical and industrial applications, without requiring harsh conditions.

Implementation Method 1

the adhesive hydrogel comprises at least one rough surface... promotes adhesion to both hard and soft substrates through surface topography

Methodology Applied
Scientific EffectSurface topography:

Implementation Method 2

polymerizing the at least one monomer in the presence of the water to obtain the adhesive hydrogel

Methodology Applied
Scientific EffectPolymerization: Photopolymerisation

Data Source

PatentUS12404431B2Adhesive hydrogels and uses thereof
Publication Date: 2025.09.02 THE TRUSTEES OF THE UNIV OF PENNSYLVANIA
  • US12404431B2 patent drawing
  • US12404431B2 patent drawing
  • US12404431B2 patent drawing

AI summary

Adhesive hydrogels comprising a (co)polymer matrix, wherein the adhesive hydrogel comprises at least one rough surface as well as processes for preparing such hydrogels are disclosed.