Sauna Heating System with Accumulator for Single-Phase Power

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Solution Overview

Problem

Conventional sauna heating systems with single-phase AC connections are limited in volume due to insufficient power supply, making it difficult to heat larger saunas efficiently without the need for expensive and time-consuming multi-phase AC installations.

Innovation Solution

A heating system that utilizes both mains power and an accumulator to provide additional electrical power, allowing the oven to operate at higher thermal power levels, thereby enabling the heating of larger saunas with a single-phase AC connection, and includes a control unit with a power converter for efficient energy management and storage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a single-phase AC connection is used to power the oven, then the installation is simple and cost-effective, but the thermal power is limited and cannot sufficiently heat large-volume saunas

Engineering Contradiction:
Improveinstallation simplicityVSAvoidthermal power
Core Design Contradiction:
Ease of manufactureVSPower

Solution Approach 1:

The patent combines the single-phase AC power supply with an accumulator (battery) to create a hybrid power system. The accumulator supplements the limited power from the single-phase connection, enabling the oven to achieve high thermal power output without requiring complex multi-phase installations. This merging of power sources resolves the contradiction between installation simplicity and sufficient heating power.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The accumulator is charged in advance during periods when full power is not needed, storing energy that can be discharged during the heating phase. This preliminary energy storage allows the system to deliver high thermal power when required while maintaining simple single-phase infrastructure throughout.

Inventive Principle:
Principle #10Preliminary action

2Productivity

If the thermal power of the oven is increased to heat large-volume saunas, then the heating efficiency improves, but the power supply requirements exceed what a single-phase AC connection can provide

Engineering Contradiction:
Improveheating efficiencyVSAvoidpower supply requirement
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The system merges the single-phase AC power supply with an accumulator to meet the high power demands of efficient heating. The accumulator bridges the gap between the limited single-phase power availability and the high thermal power needed for rapid heating of large-volume saunas, enabling high productivity without exceeding single-phase power supply capabilities.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The accumulator charges during off-peak periods when full power is not required and discharges during the heating phase when high power is needed. This periodic charge-discharge cycle allows the system to achieve high heating efficiency temporarily without requiring the power infrastructure to continuously support such high demands.

Inventive Principle:
Principle #19Periodic action

3Quantity of substance

If the heating phase is extended to heat large-volume saunas with available power, then more energy can be supplied, but heat losses increase and the heating process becomes less efficient

Engineering Contradiction:
Improveenergy supplyVSAvoidheat loss
Core Design Contradiction:
Quantity of substanceVSLoss of energy

Solution Approach 1:

The accumulator stores energy in advance during periods when the sauna is not being heated or when power demand is lower. This preliminary energy storage enables the system to deliver high power output during the heating phase without extending the heating duration, thereby reducing cumulative heat losses while still providing sufficient total energy for large-volume saunas.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

By utilizing the accumulator's stored energy, the system can rush through the heating phase more quickly at higher power levels, rather than extending the heating period at lower power levels. This reduces the time during which heat losses occur, improving overall heating efficiency for large-volume saunas.

Inventive Principle:
Principle #21Skipping (Rushing through)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables the efficient heating of larger saunas by increasing thermal power during the heating phase, reducing heat loss, and allowing the accumulator to serve as both a backup power source and energy storage device, while simplifying retrofitting and reducing costs.

Implementation Method 1

the accumulator provides a second electrical power, whereby the stove can be operated with the first and second electrical power to increase the thermal power

Methodology Applied
Scientific EffectAccumulator (energy storage): Accumulator (energy)

Implementation Method 2

the control unit preferably comprises a power converter, the accumulator being electrically connected to the power converter. In a charging process of the accumulator, such a power converter converts an alternating current provided by the mains into direct current or in a discharging process of the accumulator converts a direct current provided by the accumulator into alternating current

Methodology Applied
Scientific EffectPower conversion (AC to DC and DC to AC): Electromagnetic Induction

Implementation Method 3

the stove can be operated with the first and second electrical power to increase the thermal power. In particular, such an oven may simultaneously receive the first power provided by the mains and the second power provided by the accumulator so that the thermal power of the oven corresponds to the sum of the first and second electrical powers

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentUS11517503B2Heating system for a sauna and sauna with such a heating system
Publication Date: 2022.12.06 KLAFS GMBH & CO KG
  • US11517503B2 patent drawing
  • US11517503B2 patent drawing
  • US11517503B2 patent drawing

AI summary

The heating system for a sauna comprises an oven and an accumulator. The heating system is electrically connectable to a mains which provides a first electrical power. The accumulator is provided to provide a second electrical power. The oven is operable with the first and second electrical powers to increase the thermal power.