SAW Resonator Electrode Mass Loading for Spurious Response Control

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Solution Overview

Problem

Current surface acoustic wave (SAW) devices face challenges in achieving optimal resonance and filtering performance due to limitations in the thickness and mass density of interdigital transducer electrodes, which affect the wavelength and metallization ratio, leading to issues with impedance ratio and spurious responses.

Innovation Solution

The implementation of a surface acoustic wave device with a quartz substrate and a piezoelectric plate made from LiTaO3 or LiNbO3, where the piezoelectric plate has a thickness greater than 2λ and an interdigital transducer electrode with a mass density in specific ranges and thicknesses, optimized by adjusting the metallization ratio and electrode material to achieve improved resonance and filtering capabilities.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the interdigital transducer electrode thickness is increased to improve resonance performance, then the impedance ratio improves, but the device complexity increases due to precise thickness control requirements

Engineering Contradiction:
Improveimpedance ratioVSAvoidelectrode thickness control
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies parameter changes by optimizing the electrode thickness to be greater than 0.148λ (for ρ=1.50 g/cm³), greater than 0.079λ (for ρ=6.00 g/cm³), or greater than 0.036λ (for ρ=12.0 g/cm³). This specific parameter range resolves the contradiction by providing a threshold that ensures improved impedance ratio while maintaining manufacturability through clear design guidelines.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If the piezoelectric plate thickness is increased to improve filtering performance, then spurious responses are reduced, but the device size increases

Engineering Contradiction:
Improvefiltering performanceVSAvoidpiezoelectric plate thickness
Core Design Contradiction:
ReliabilityVSVolume of moving object

Solution Approach 1:

The patent resolves this contradiction by establishing a minimum thickness parameter for the piezoelectric plate (greater than 2λ) that suppresses spurious responses while avoiding excessive thickness that would increase device size. This parameter optimization achieves the balance between filtering performance and compact dimensions.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances the impedance ratio and reduces spurious responses, providing improved filtering performance and stability for SAW devices, particularly in radio-frequency applications.

Implementation Method 1

a piezoelectric plate formed from LiTaO3 or LiNbO3 and disposed over the quartz substrate

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

an interdigital transducer electrode formed over the piezoelectric plate... providing resonance of a surface acoustic wave having a wavelength λ

Methodology Applied
Scientific EffectSurface acoustic wave resonance: Surface Acoustic Wave

Data Source

PatentUS20240291462A1Surface acoustic wave device
Publication Date: 2024.08.29 SKYWORKS SOLUTIONS INC
  • US20240291462A1 patent drawing
  • US20240291462A1 patent drawing
  • US20240291462A1 patent drawing

AI summary

Surface acoustic wave device for providing resonance of a surface acoustic wave having a wavelength λ can include a substrate and a piezoelectric layer implemented over the substrate to have a thickness greater than 2λ. The surface acoustic wave device can further include an interdigital transducer electrode formed over the piezoelectric layer to have mass density and thickness selected to provide a tuned mass-loading property for the thickness of the piezoelectric layer.