SAW Resonator Mass Loading Strip for Hyperbolic Mode Suppression

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Solution Overview

Problem

Piezoelectric MEMS resonators, specifically surface acoustic wave (SAW) resonators, face challenges in suppressing transverse modes, which affect the accuracy and stability of oscillators and filters by causing passband ripples and limiting rejection, due to strong transverse modes near the passband.

Innovation Solution

Incorporating a mass loading strip with a high density metal layer buried in the temperature compensation layer, such as silicon dioxide, to create a piston mode that cancels out transverse wave vectors, thereby suppressing hyperbolic modes without degrading the effective electromechanical coupling coefficient (k2) or quality factor (Q).

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a mass loading strip with high density metal layer is buried in the temperature compensation layer, then hyperbolic modes are suppressed and piston mode is created, but the device structure becomes more complex

Engineering Contradiction:
Improvehyperbolic mode suppressionVSAvoiddevice structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The mass loading strip is buried within the temperature compensation layer, nesting the hyperbolic mode suppression structure inside the existing temperature compensation layer. This integrates two functions (temperature compensation and hyperbolic mode suppression) into a single layered structure, reducing overall device complexity while achieving both objectives

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The temperature compensation layer serves dual purposes: maintaining temperature stability and housing the mass loading strip for hyperbolic mode suppression. The high density metal layer within the temperature compensation layer creates piston mode that suppresses transverse wave vectors, making the structure multi-functional

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If the mass loading strip is positioned to overlap edge portions of IDT fingers, then transverse wave vectors are canceled, but manufacturing precision requirements increase

Engineering Contradiction:
Improvetransverse mode suppressionVSAvoidstrip positioning
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The mass loading strip is positioned specifically at the edge portions of the IDT fingers where transverse wave vectors need to be canceled. This localized placement targets the critical regions for hyperbolic mode suppression while minimizing the overall strip length and material usage, thereby reducing manufacturing complexity

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The mass loading strip is formed as part of the temperature compensation layer structure during the manufacturing process, establishing the precise positioning relationship between the strip and IDT fingers before final assembly. This preliminary positioning action ensures accurate alignment while simplifying the overall manufacturing process

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively suppresses hyperbolic modes, improving filter passband insertion loss characteristics and maintaining admittance performance, thus enhancing the stability and accuracy of SAW resonators.

Implementation Method 1

surface acoustic wave (SAW) resonators

Methodology Applied
Scientific EffectSurface acoustic wave: Surface Acoustic Wave

Implementation Method 2

Piezoelectric MEMS resonators can be used in radio frequency systems. Piezoelectric MEMS resonators can process electrical signals using mechanically vibrating structures.

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Data Source

PatentUS12136908B2Method of making an acoustic wave resonator with mass loading strip for suppression of hyperbolic mode
Publication Date: 2024.11.05 SKYWORKS SOLUTIONS INC
  • US12136908B2 patent drawing
  • US12136908B2 patent drawing
  • US12136908B2 patent drawing

AI summary

Aspects of this disclosure relate to a method for making an acoustic wave resonator with hyperbolic mode suppression. The acoustic wave resonator can include a piezoelectric layer, an interdigital transducer electrode, a temperature compensation layer, and a mass loading strip. The mass loading strip can be a conductive strip. The mass loading strip can overlap edge portions of fingers of the interdigital transducer electrode. A layer of the mass loading strip can have a density that is at least as high as a density of a material of the interdigital transducer electrode. The material of the interdigital transducer can impact acoustic properties of the acoustic wave resonator.