SAW Resonator Layer Stack for Spurious Shear Mode Control

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Solution Overview

Problem

Existing surface acoustic wave (SAW) filters in communication devices face challenges in minimizing spurious shear wave modes within their passbands, leading to performance degradation due to discontinuities in impedance parameter curves, which affect the filter's frequency response and efficiency.

Innovation Solution

Incorporating a high velocity layer within the dielectric material layer of SAW resonators, specifically using materials like silicon nitride or aluminum nitride, to shift the frequency of shear wave spurious modes outside the passband, thereby minimizing their intensity and improving the filter's performance by adjusting the thickness and position of the high velocity layer.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a high velocity layer is added to shift spurious shear wave modes out of the passband, then the frequency response and quality factor are improved, but the device complexity and manufacturing complexity increase

Engineering Contradiction:
Improvefrequency responseVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The dielectric material layer is segmented into multiple layers with different acoustic velocities. The high velocity layer (e.g., silicon nitride, aluminum nitride) is inserted within the dielectric layer to specifically target and shift the spurious shear wave modes, while the remaining dielectric material maintains the primary filter function. This segmentation allows selective control of different wave modes without redesigning the entire structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The filter structure uses composite materials combining dielectric materials with different acoustic velocities. By stacking layers of materials like silicon dioxide, silicon nitride, and aluminum nitride, the structure creates distinct acoustic velocity zones that selectively affect shear wave modes while maintaining overall filter performance. The composite structure enables precise control over frequency response characteristics.

Inventive Principle:
Principle #40Composite materials

2Area of stationary object

If multiple surface acoustic wave elements are integrated into a single circuit to reduce size, then the area is reduced, but the spurious shear wave modes within the passband increase

Engineering Contradiction:
ImproveareaVSAvoidfrequency response
Core Design Contradiction:
Area of stationary objectVSReliability

Solution Approach 1:

The high velocity layer is selectively applied to specific SAW resonators within the integrated circuit rather than uniformly to all elements. This local modification allows individual resonators to have tailored frequency responses that suppress spurious modes in their specific passbands, enabling multiple filters to coexist on the same substrate without mutual interference or overlapping spurious responses.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The acoustic velocity parameter is changed by introducing high velocity materials (silicon nitride, aluminum nitride) with velocities significantly higher than standard dielectric materials. This parameter change shifts the spurious shear wave resonance frequencies outside the operational passbands, allowing integrated filters to maintain clean frequency responses despite close spacing and integration.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The introduction of a high velocity layer effectively shifts the spurious shear wave modes out of the passband, reducing their intensity and enhancing the filter's frequency response, temperature coefficient of frequency, and quality factor, resulting in improved performance and reduced size of communication device components.

Implementation Method 1

Incorporating a high velocity layer within the dielectric material layer of SAW resonators, specifically using materials like silicon nitride or aluminum nitride, to shift the frequency of shear wave spurious modes outside the passband

Methodology Applied
Scientific EffectAcoustic wave propagation: Sound

Implementation Method 2

surface acoustic wave elements formed on piezoelectric substrates

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Data Source

PatentUS12009806B2Frequency control of spurious shear horizontal mode by adding high velocity layer in a lithium niobate filter
Publication Date: 2024.06.11 SKYWORKS SOLUTIONS INC
  • US12009806B2 patent drawing
  • US12009806B2 patent drawing
  • US12009806B2 patent drawing

AI summary

An electronic device comprises a first surface acoustic wave (SAW) resonator and a second SAW resonator, each including interleaved interdigital transducer (IDT) electrodes, the first and second SAW resonators being formed on a same piezoelectric substrate, the first SAW resonator having IDT electrodes with a different finger pitch than the IDT electrodes of the second SAW resonator; a dielectric material layer disposed on the IDT electrodes of the first and second SAW resonators; and a high velocity layer disposed within the dielectric material layer disposed on the IDT electrodes of the first SAW resonator, the second SAW resonator lacking a high velocity layer disposed within the dielectric material layer disposed on the IDT electrodes.