X-ray Detector Scintillator Corner Design for Collision Resistance

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Solution Overview

Problem

X-ray detecting devices face challenges in maintaining detection effectiveness and display quality due to collisions causing defects in the scintillator layer, particularly when they are required to be light, thin, and have a narrow frame.

Innovation Solution

Incorporating a scintillator layer with a curved or chamfered structure at least one corner area, which acts as a buffer to prevent defects during collisions, enhancing the reliability and performance of the detecting device.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Weight of moving object

If the detecting device is made light, thin, and with a narrow frame, then the device meets modern design requirements for portability and aesthetics, but the scintillator layer becomes vulnerable to collision damage causing defects

Engineering Contradiction:
Improvedevice weightVSAvoidscintillator layer integrity
Core Design Contradiction:
Weight of moving objectVSReliability

Solution Approach 1:

The patent applies beforehand cushioning by adding a protective layer between the scintillator layer and the external environment. This protective layer absorbs and distributes collision forces before they reach the scintillator layer, preventing defects while maintaining the device's lightweight and thin design. The protective layer acts as a buffer that cushions against impacts without adding significant weight or thickness.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

2Length of stationary object

If the scintillator layer is made thinner to reduce device thickness, then the device meets narrow frame requirements, but the detection effectiveness and display quality deteriorate

Engineering Contradiction:
Improvedevice thicknessVSAvoiddetection effectiveness
Core Design Contradiction:
Length of stationary objectVSReliability

Solution Approach 1:

The patent employs composite materials by combining the scintillator layer with a protective layer having different mechanical properties. The scintillator layer maintains its thin profile for device compactness, while the protective layer provides enhanced mechanical strength and collision resistance. This composite structure allows the thin scintillator layer to function effectively without suffering from collision damage that would degrade detection quality.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The curved or chamfered scintillator layer design improves the detecting effect and display quality by reducing the likelihood of damage from collisions, thereby increasing the reliability and performance of the X-ray detecting device.

Implementation Method 1

The scintillator layer converts light signals into electronic signals

Methodology Applied
Scientific EffectScintillation: Scintillation

Data Source

PatentUS10707262B2Detecting device
Publication Date: 2020.07.07 INNOCARE OPTOELECTRONICS CORP
  • US10707262B2 patent drawing
  • US10707262B2 patent drawing
  • US10707262B2 patent drawing

AI summary

A detecting device is provided. The detecting device includes a substrate, at least one transistor, at least one detecting element, and a scintillator layer. The transistor is disposed on the substrate. The detecting element is disposed on the transistor and electrically connects to the transistor. The detecting element includes a first electrode layer, a semiconductor layer, and a second electrode layer. The semiconductor layer is disposed on the first electrode layer, and the second electrode layer is disposed on the semiconductor layer. The scintillator layer is disposed on one side of the substrate, wherein at least one corner area of the scintillator layer has a curved structure or a chamfered structure.